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Keba KeControl CP 50 Series - User Manual

Keba KeControl CP 50 Series
86 pages
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KeControl
CP 503/A, CP 505/A,D,K, CP 507/A,C
CPU module
Project engineering manual V 1.06
Translation of the original instructions

Table of Contents

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Keba KeControl CP 50 Series Specifications

General IconGeneral
SeriesKeControl CP 50 Series
ProcessorIntel Atom
Operating SystemWindows Embedded Compact 7, Windows Embedded Standard 7, Windows 10 IoT Enterprise
InterfacesEthernet, USB, CAN, RS232
Operating Voltage24 VDC
Protection ClassIP20
Operating Temperature0°C to 50°C
Storage Temperature-20°C to 70°C
Humidity5 to 95% relative humidity, non-condensing
TouchscreenOptional
CertificationsCE, UL

Summary

Introduction to KEBA Control Module

Purpose of the Document

Describes the structure, installation, and configuration of the CP 50x/x CPU module for operational readiness.

Required Skills and Prerequisites

Details the knowledge and skills required for project engineers, electricians, and start-up technicians.

Intended Use of the CP 50 x;x Module

Specifies applications in industrial machines like injection molding, robots, and presses, emphasizing correct usage.

Document Scope and Contents

Outlines what is contained within the manual, including module description, installation, interfaces, and configuration.

Further Reading and Documentation

Lists related documentation, such as the provided system manual, for additional information.

Safety Guidelines and Precautions

Understanding Hazard Symbols and Notes

Explains the meaning of DANGER, WARNING, CAUTION, and ESD symbols used for hazard communication.

General Safety Instructions

Provides essential safety warnings, including excluded application areas and requirements for control cabinet installation.

Device Maintenance and ESD Protection

Details safety measures for device maintenance and handling of electrostatic discharge sensitive components.

Module Description and Components

Front View of the CPU Module

Identifies components visible on the front of the CPU module, including interfaces, displays, and controls.

Side Views of the CPU Module

Illustrates features and connection points on the left and right sides of the module.

Bottom View of the CPU Module

Shows the bottom side of the module, highlighting locking mechanisms and grounding points.

Storage Media: Micro SD Card

Describes the use of the Micro SD card for the operating system and its insertion/removal procedure.

Module Identification Features

Explains the DataMatrix code, type plate details, and symbol markings on the module.

Available Module Accessories

Lists and describes accessories like Micro SD cards, socket plugs, I/O connectors, batteries, and fans.

Displays and Operating Elements

Diagnosis Display and Status LEDs

Details the 7-segment diagnosis display and the status LED meanings for various operating conditions.

Control Key (CTRL) Operation

Explains how to use the CTRL key for switching operating modes and issuing commands.

Ethernet Interface Status LEDs

Describes the Link/Activity and Speed LEDs for the Gigabit Ethernet sockets.

CAN and EtherCAT Status LEDs

Defines the status indicators for CAN and EtherCAT interfaces, including RX, TX, ERROR, and Link/Activity LEDs.

Micro SD Disc Activity LED

Explains the function of the DISC LED indicating access to the Micro SD card.

Mounting and Installation Instructions

General Assembly and Removal Guidelines

Provides general precautions for assembly, installation, and removal, including power disconnection.

Mounting Rail and End Bracket Installation

Details the requirements for mounting rails and end brackets for secure module installation.

Module Space Requirements and Ventilation

Specifies necessary space around the module for heat dissipation and ventilation.

Module Installation Process

Step-by-step guide for installing the module onto a mounting rail, including orientation.

Module Removal Procedure

Instructions for safely removing the module from the mounting rail, including power disconnection.

Adding and Removing Expansion Modules

Details the process for adding or removing expansion and input/output modules, including address setting.

Air Conditioning and Ventilation

Discusses the importance of proper ventilation, air filters, and temperature control for module longevity.

Connections and Wiring

Power Supply Requirements and Connection

Details power supply specifications, safety warnings, and connection terminals (X00A, X00B).

Wiring Guidelines and Grounding

Provides EMC guidelines, wiring recommendations, and grounding instructions for safe operation.

USB and EtherCAT Interface Connections

Describes USB port functionality and the EtherCAT interface pin assignment and specifications.

Ethernet and CAN Interface Details

Covers Ethernet interface pin assignment and CAN interface pin assignment, bus termination, and examples.

Serial Interface Configuration and Types

Details RS-232-C, RS-422-A, and RS-485-A interfaces, including pin assignments and bus termination.

Graphic Interface (DVI) and Expansion

Explains the DVI graphic interface, its pin assignment, and the KeBus/Expansion bus interfaces.

System Configuration

CAN Interface Configuration

Describes how to activate or deactivate CAN interface termination using DIP switches.

Serial Interface (RS485;422) Termination

Details serial interface configuration options, including RS485/422 bus termination via DIP switch.

Operating Behavior and States

Module Start-up and Display Indicators

Explains the start-up stages (hardware, BIOS, OS) and how the 7-segment display indicates progress.

Controller Operating States and Actions

Defines operating states (OsReady, STOP, RUN, EXCEPTION) and associated actions via the CTRL key.

Module Error Handling and Monitoring

Covers USB overload, module errors, watchdog functions, power supply failure, and battery monitoring.

Temperature Monitoring and Alerts

Details internal temperature monitoring, alarm limits, and the need to maintain ambient conditions.

Diagnosis and Error Reporting

LEDs and 7-Segment Display Indicators

Explains how LEDs and the 7-segment display signal status, errors, and system information.

Status Report Generation

Describes how to trigger and save a status report to a removable storage device.

Crash Reports and Error Resolution

Details automatic crash report creation upon system errors and procedures for fixing recurring errors.

Maintenance Procedures

Battery Replacement and Service Life

Provides information on battery type, service life, and the procedure for replacing the battery.

Fan Maintenance and Replacement

Details fan service life based on temperature and the procedure for replacing the fan.

Backup and Restore Operations

Explains how to create a system backup and restore it using the 7-segment display.

Firmware Update Procedure

References the system manual for instructions on executing a firmware update for the module.

Disposal Guidelines

Module Disposal

Advises on proper disposal of electric and electronic devices, emphasizing recycling.

Battery Disposal Precautions

Outlines safety regulations and precautions for disposing of batteries, especially lithium types.

Technical Data Specifications

General, Environmental, and Power Supply Data

Covers overvoltage category, equipment class, operating/storage temperature, humidity, and power supply details.

Computer Kernel and Memory Specifications

Details processor types, clock speeds, memory configurations (RAM, SRAM), and power outputs.

Interface Specifications

Lists specifications for USB, EtherCAT, Ethernet, Graphic, Boot drive, CAN, and Serial interfaces.

Physical Dimensions and Weight

Provides detailed measurements (height, width, depth) and the weight of the module.

Compliance and Standards

EU Directives, Conformity Standards, and Other Standards

Lists relevant EU directives (EMC, RoHS) and conformity standards applied to the product.

Regulations and American Market Standards

References REACH regulations and UL safety standards for the American market.

EU Declaration of Conformity

UKCA Compliance Information

UKCA Declaration of Conformity

States that the declaration of conformity for UKCA marking is available on request from KEBA.

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