Kemppi Promig 530 User Manual

12 – Promig 530 / 0612 © kemPPi oy
7. Mounting of Promig 530 to boom
Wire feed unit must be mounted to boom in such a way that its chassis is galvanic
separated both from swing arm and boom.
Suspension angle of wire feed unit can be changed by moving xing point in handle.
2.2. ACCESSORIES CORRESPONDING TO WIRE DIAMETER
PROMIG wire feed rolls are available with plain groove, knurled groove and with U groove for
different purposes.
Feed rolls with plain groove: Universal feed roll for welding of all kinds of wires.
Feed rolls with knurled groove: Special feed roll for cored wires and steel wires.
Feed rolls with U groove: Special feed roll for aluminium wires.
Trapezoid slotted, pivoted feed wheels: For heavy welding
PROMIG wire feed rolls have two grooves for different ller wire diameters. Correct wire groove
is selected by moving selecting washer (28) from one side to another in feed roll.
Feed rolls and wire guide tubes of wire feed unit have colour codes in order to make identication
easier (see table on page 8).
In delivery Promig 530 are equipped with red feed rolls with plain groove and with orange wire
guide tubes for welding ller wires of 0.9-1.2 mm (0.035”, 0.045” and 0.052”).
2.3. MOUNTING OF MIG WELDING GUN
In order to ensure trouble-free welding check in operation instructions of gun used by you that
wire guide tube and contact tip of gun are according to manufacturer’s recommendation suitable
to be used for wire feed diameter and type in question. Too tight a wire guide tube might cause for
wire feed unit a bigger stress than normally as well as disturbances in wire feed.
Screw snap connector of gun tight that there won’t come any voltage losses on connecting
surface.
A loose connection will heat gun and wire feed unit.
When you are using liquid-cooled gun, mount water hoses according to gure on page 7.
Error signal lamp H11 of Promig 530 unit have operations for overheating of liquid-cooled PMT
or WS gun and for overload of wire feed motor. Operation of signal lamp is as follows (also see
error codes on page 23):
1. Thermal release of the KEMPPI PMT or WS gun is operating. Then the equipment stops the
welding, yellow signal lamp H11 starts to blink and at the same time on (wire feed) display
of panel appears the text Err 8.
2. The wire feed motor is slightly overloaded e.g. due to a blocked gun. Then the error signal
lamp H11 starts to blink. If overload of motor is big, welding is stopped and on (wire feed)
display of panel appears the text Err 9.
Feed rolls
colour ller wire ø mm inch
white 0.6 and 0.8 0.030
red 0.9/1.0 and 1.2 0.035, 0.045 and 0.052
yellow 1.4, 1.6 and 2.0 1/16 and 5/64
black 2.4 3/32
Guide tubes
colour ller wire ø mm inch
orange 0.6-1.6 0.024-1/16
blue over 1.6 over 1/16

Kemppi Promig 530 Specifications

General

Brand	Kemppi
Model	Promig 530
Category	Welding System
Language	English