2 – Promig 530 / 0612 © kemPPi oy
CONTENTS
1. PREFACE....................................................................................................................... 3
1.1. INTRODUCTION .........................................................................................................
3
1.2. PRODUCT INTRODUCTION ...................................................................................... 3
1.2.1. OPERATION CONTROL AND CONNECTORS ............................................. 4
1.2.2. PARTS OF WIRE FEED MECHANISM .......................................................... 6
1.2.3. QUICK GUIDE FOR OPERATION OF MC PANEL ........................................ 7
1.2.4. QUICK GUIDE FOR OPERATION OF ML PANEL ......................................... 8
1.3. OPERATION SAFETY ............................................................................................... 10
2. INSTALLATION .............................................................................................................11
2.1. ASSEMBLY OF MIG SYSTEM ...................................................................................
11
2.2. ACCESSORIES CORRESPONDING TO WIRE DIAMETER .................................... 12
2.3. MOUNTING OF MIG WELDING GUN ...................................................................... 12
2.4. MOUNTING AND LOCKING OF WIRE REEL ........................................................... 13
2.5. AUTOMATIC WIRE FEED TO GUN .......................................................................... 13
2.6. ADJUSTMENT OF PRESSURE ................................................................................ 14
2.7. ADJUSTMENT OF TIGHTNESS OF REEL BRAKE .................................................. 14
2.8. BURN BACK TIME .................................................................................................... 14
2.9. GROUND CABLE ...................................................................................................... 14
2.10. SHIELD GAS ........................................................................................................... 15
2.10.1. INSTALLING GAS BOTTLE ....................................................................... 15
2.11. MAIN SWITCH I/O ................................................................................................... 16
2.12. OPERATION OF COOLING UNIT (PROCOOL 10, PROCOOL 30) ................................16
3. CONTROL PANELS OPERATIONS ............................................................................
16
3.1. MC CONTROL PANEL 6263501 ..............................................................................
16
3.1.1. WELD DATA / GAS TEST ............................................................................ 19
3.1.2. SELECTO OPERATIONS, MC PANEL ........................................................ 19
3.2. ML CONTROL PANEL 6263502 ............................................................................... 20
3.2.1. WELD DATA ................................................................................................. 24
3.2.2. SYNERGIC OPERATIONS, ML PANEL ....................................................... 24
5. PROMIG 530 A001 JUMPER BLOCK FUNCTIONS ...................................................
28
6. ERROR CODES OF PANELS ..................................................................................... 30
7. SERVICE, OPERATION DISTURBANCES .................................................................
31
7.1. DISPOSAL OF THE MACHINE .................................................................................
31
8. ORDERING NUMBERS ...............................................................................................
32
9. TECHNICAL DATA ......................................................................................................
34
10. TERMS OF GUARANTEE .........................................................................................
35