8-2 Disassembly/Reassembly TP-5606 6/02
3. Loosen the screws on the junction box cover using
a 5/16-inch nut driver or 5/16-inch wrench. See
Figure 8-3.
1-932
Figure 8-3. Removing the Junction Box Cover
4. Slide the junction box cover (and controller box)
forward and lift to remove.
5. Inside the junction box, cut the cable tie and
disconnect leads 9 and 20 at the white plastic
connector.
6. Disconnect leads 33 and 44.
7. Disconnect the 6-pin connector (P10) to the
voltage regulator.
8. Disconnect B1 and B2 battery charging leads.
9. Disconnect lead 55 from the fuse holder.
10. Remove the negative lead from the hazard ground
stud using a 7/16-inch nut driver.
11. Disconnect stator leads 1 and 4 from the line side of
the circuit breaker using a 5/16-inch wrench.
Disconnect stator leads 2 and 3 from L0 ground
stud using a 7/16-inch nut driver.
12. Remove the four junction box mounting screws
using a 7/16-inch ratchet to remove the junction
box from the stator mounting bracket. See
Figure 8-4.
1-932
Figure 8-4. Removing the Junction Box
13. Remove the six screws securing the end bracket
panel to the unit using a 5/16-inch nut driver.
Remove the panel to expose the end bracket
assembly. See Figure 8-5.
1-932
Figure 8-5. End Bracket Removal
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