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KRAL BEM 500 User Manual

KRAL BEM 500
48 pages
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Operating instructions
KRAL display and processing unit
BEM 500
SW 3.004
OIE 12en-GB
Edition 2020-03
Original instructions
www.kral.at

Table of Contents

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KRAL BEM 500 Specifications

General IconGeneral
TypeControl Unit
ModelBEM 500
Input Voltage24 V DC
Output Current10 A
Protection ClassIP65
Operating Temperature-20°C to +60°C
Housing MaterialAluminum

Summary

About This Document

General Information

Instructions are part of the product and must be kept for future reference. Observe associated documents.

Target Groups

Instructions are intended for personnel working with the product, operator-owners, and qualified personnel.

Associated Documents

Lists related documents such as declaration of conformity, flowmeter instructions, calibration certificates, etc.

Symbols

Explains danger levels, danger signs, and symbols used in the document for clear communication.

Safety

Proper Use

Unit for use with KRAL flowmeter within specified operating limits. Avoid misuse.

Foreseeable Misuse

Any use beyond proper operation or intended limits is considered misuse.

Fundamental Safety Instructions

Key safety instructions to observe: read manual, qualified personnel, PPE, observe other manuals.

Technical Data

Dimensional Drawing

Provides a visual representation of the unit's dimensions and a table with specific measurements.

Display

Details about the text display, updating rate, illumination, contrast, and language options.

Connection Data

Information on electrical connections, including power supply and terminal types.

Connection Field

Diagram and description of the electronic unit's termination panel, showing terminal assignments.

Pin Assignment

Detailed table mapping components to their respective terminal pins for various functions.

Function Description

Ambient Conditions

Specifies operating and storage temperatures, humidity, vibration, shock, isolation, and protection ratings.

Accessories

Refers to separate documentation for technical data of accessories.

Functional Principle

Explains how the electronic unit works with flowmeters, K-factors, and pulse evaluation.

Modbus Interface

Details Modbus interface variables, data, and values for communication.

Transportation and Storage

Scope of Delivery

Lists the components included with the electronic unit.

Unpacking and Checking the State of Delivery

Instructions for unpacking, checking for damage, and reporting issues.

Installation and Removal

Dangers During Installation, Removal

Safety instructions for installation and removal, emphasizing work by electricians and not disassembling the unit.

Installing the Electronic Unit in the Control Cabinet

Step-by-step guide for mounting the unit in a control cabinet, including requirements.

Mounting the Electronic Unit to the Wall

Instructions for wall mounting using a universal mount accessory.

Mounting the Electronic Unit at the Pipe/Flowmeter

Guide for mounting the unit on a pipe or flowmeter using a universal mount and fixing kit.

Connection

Dangers During Connection Work

Safety instructions for connection work, stressing electricians, shielded lines, and correct power supply.

Connecting Cables to the Tension Spring Terminals

Step-by-step guide for connecting cables to tension spring terminals, with safety warnings.

Connect the Pick Ups and Temperature Sensors

Instructions for connecting sensors, including precautions and resistance checks.

Connecting Analog Outputs, Relay Outputs and Pulse Outputs

Instructions for connecting outputs, with critical safety warnings about hazardous potentials.

Connecting the Power Supply

Step-by-step guide for connecting the power supply, with important attention notices and requirements.

Commissioning

Checking the Electronic Unit

Procedures for installation, electrical installation, and function testing before commissioning.

Decommissioning

Taking the Electronic Unit Out of Operation

Safety warnings and procedure for safely taking the unit out of operation.

Operation

Abbreviations, Units and Signals

Lists abbreviations, units, and details on pulse signals for operation.

Key Assignment

Explains the function of each button and key combinations for operating the unit.

Operation at a Glance

Covers general operating steps, password management, changing values, and units.

Menu Description

Menu Structure

Overview of the menu structure, listing display and general settings categories.

Start

Describes the start message displayed upon switching on the unit.

Menu 1: Display

Details various display items like serial number, consumption, totals, flow, and temperature.

Menu 2: General Settings

Covers settings for password, mode selection, reference temperature, and unit settings.

Menu 3: Output Settings

Configures analog/pulse outputs, relay functions, bypass, and Modbus address.

Menu 4: K-factors Flowmeter A

Entry of K-factors for flowmeter A to form the linearization characteristic.

Menu 5: K-factors Flowmeter B

Entry of K-factors for flowmeter B to form the linearization characteristic.

Menu 6: Density Table 1/Density Calculation

Entry of density values for temperature compensation and mass calculation.

Menu 7: Density Table 2

Entry of two density tables for different liquids, enabling compensation and mass calculation.

Menu 8: Alarms

Evaluates measured values and displays alarm messages to help eliminate errors.

Maintenance

Required Maintenance

States that the electronic unit is maintenance-free.

Cleaning the Electronic Unit

Instructions for cleaning the unit's housing with a soft cloth, avoiding water ingress.

Disposal

Disposing of the Electronic Unit

Guidance on environmentally friendly disposal of the electronic unit as e-waste.

Troubleshooting

Fault Table

Lists fault messages, their causes, and elimination steps for common issues.

Accessories

Installation

Overview of installation methods and available fixing kits for the electronic unit.

Electrical Connection

Information on power supply units and their technical specifications.

Appendix

Glossary

Defines technical terms and designations used in the manual, such as updating rate, analog output, etc.