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Service Schedule
Every 12 months
After every race or track day
Every 60 operating hours
Every 30 operating hours
Every 15 operating hours
Every 10 operating hours
Every 5 operating hours
Service Schedule
Every 12 months
After every race or track day
Every 60 operating hours
Every 30 operating hours
Every 15 operating hours
Every 10 operating hours
Every 5 operating hours
Check that the brake linings of the front brake are
secured [See pg. 19].
• • • • • • •
Check that the brake linings of the rear brake are
secured [See pg. 19].
• • • • • • •
Check the brake discs [See pg. 19]. • • • • • • •
Check the brake lines for damage and tightness. • • • • • • •
Check the front brake uid level [See pg. 19]. • •
Change the front brake uid [See pg. 19]. • • • • •
Check the rear brake uid level [See pg. 19]. • •
Change the rear brake uid [See pg. 19]. • • • • •
Check the brake pressure on the front and back. • • • • • • •
Check the free travel of the clutch lever [See pg.
17].
• • • • • •
Change the engine oil and the oil lter, clean the oil
screens [See pg. 9].
• • • • • • •
Check all hoses (e.g. fuel, cooling, bleeder, drainage
hoses, etc.) and sleeves for cracking, tightness, and
correct routing.
• • • • • • •
Check the cables for damage and for routing
without kinks.
• • • • •
Check the frame. • • • • • •
Check the link fork. • • • • • •
Check the fork bearing for play. • • •
Check the heim joint for play. • • • •
Check the shock absorber linkage. • • • •
Check the steering head bearing for play [See pg.
21].
• • • • • • •
Check the wheel bearings for play. • • • • • •
Check the tire condition. • • • • • • •
Check the tire pressure [See pg. 6]. • • • • • • •
Check the chain, rear sprocket, and engine sprocket. • • • • • • •
Check the chain tension [See pg. 10]. • • • • • • •
Grease all moving parts (e.g. hand lever, chain, ...)
and check for smooth operation.
• • • • • • •
Check that the throttle wires are undamaged. • • • • •
Check the valve clearance. • • •
Check the clutch. • • •
Change the cover seal and radial shaft seal rings of
the water pump.
• •
Clean the air lter and change as necessary [See
pg. 11].
• • •
Check the fuel pressure. • • •
Clean the air lter box. • • • • • •
Check the safety critical screws and nuts for
tightness [See pg. 32].
• • • • • • •
Clean the dust boots of the fork legs. • • •
Check the coolant level [See pg. 13]. • • • • • •
Check the coolant level in the compensating tank
[See pg. 13].
• • • • • •
Change the glass ber yarn lling of the main
silencer (approx. every 15 operating hours of if
necessary) [See pg. 12].
•
Service the fork. • • •
Perform the shock absorber service. • • •
Check the fuel collecting container. • • • • • •
Change the fuel lter. • •
Perform minor engine service including removing
and installing the engine. (Change the spark plugs. Change
the piston, check and measure the cylinder; check the cylinder
head. Change the conrod bearing, crankshaft bearing and
balancer shaft bearing. Change the cylinder head gasket. Check
the camshaftand cam lever. Check the timing assembly. Change
the clutch facings.)
• •
Perform major engine service, including removing
and installing the engine. (Change the valves, valve springs,
valve spring seats, valve spring retainer andcam lever. Change
the connecting rod, conrod bearing and balancer shaft bearing.
Change the crankshaft bearing. Change the spark plugs. Change
the clutch linings. Change the piston. Check the transmission
and the shift mechanism. Change the cylinder head gasket.
Change the transmission bearings in the engine case. Check the
oil pressure control valve. Change the oil pumps and check the
lubrication system. Change the timing chain, tensioning rail, guide
rail and chain adjuster.)
•
Final check: Check the vehicle for operating safety
and test ride.
• • • • • • •
• Periodic interval
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