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KWP-Bloc
KSB KWP-Bloc User Manual
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Installation/Operating Manual KWP-Bloc
Original operating manual
All rights reserved. The contents provided herein must neither be distributed, copied, reproduced,
edited or processed for any other purpose, nor otherwise transmitted, published or made available to a
third party without the manufacturer's express written consent.
Subject to technical modification without prior notice.
© KSB SE & Co. KGaA, Frankenthal 03/09/2018
1
3
Table of Contents
Default Chapter
3
Default Chapter
3
Table of Contents
3
Glossary
5
1 General
6
Principles
6
Installation of Partly Completed Machinery
6
Target Group
6
Other Applicable Documents
6
Symbols
6
Key to Safety Symbols/Markings
7
2 Safety
8
General
8
Intended Use
8
Personnel Qualification and Training
9
Consequences and Risks Caused by Non-Compliance with this Manual
9
Safety Awareness
9
Safety Information for the Operator/User
9
Safety Information for Maintenance, Inspection and Installation
10
Unauthorised Modes of Operation
10
Explosion Protection
10
Marking
10
Temperature Limits
11
Monitoring Equipment
11
Operating Limits
12
3 Transport/Temporary Storage/Disposal
13
Checking the Condition Upon Delivery
13
Transport
13
Storage/Preservation
13
Return to Supplier
14
Disposal
14
4 Description of the Pump (Set)
15
General Description
15
Designation
15
Name Plate
16
Design Details
16
Materials
18
Configuration and Function
19
Noise Characteristics
20
Scope of Supply
20
Dimensions and Weights
20
5 Installation at Site
21
Checks to be Carried out Prior to Installation
21
Installing the Pump Set
21
Piping
22
Connecting the Piping
22
Permissible Forces and Moments at the Pump Nozzles
24
Enclosure/Insulation
25
Electrical Connection
25
Setting the Time Relay
26
Connecting the Motor
26
Earthing
26
Checking the Direction of Rotation
26
6 Commissioning/Start-Up/Shutdown
28
Commissioning/Start-Up
28
Prerequisites for Commissioning/Start-Up
28
Filling in the Lubricant
28
Shaft Seal
29
Priming and Venting the Pump
30
Start-Up
31
Shutdown
32
Operating Limits
33
Ambient Temperature
33
Frequency of Starts
33
Fluid Handled
34
Shutdown/Storage/Preservation
35
Measures to be Taken for Shutdown
35
Returning to Service
35
7 Servicing/Maintenance
37
Safety Regulations
37
Servicing/Inspection
38
Supervision of Operation
38
Inspection Work
40
Lubrication and Lubricant Change
40
Drainage/Cleaning
42
Dismantling the Pump Set
42
General Information/Safety Regulations
42
Preparing the Pump Set
43
Dismantling the Motor
43
Removing the Impeller
43
Removing Mechanical Seal MG1-G6
43
Removing the Shaft and Rolling Element Bearings
44
Reassembling the Pump Set
44
General Information/Safety Regulations
44
Installing the Shaft and Rolling Element Bearing
45
Fitting the Mechanical Seal
45
Fitting the Impeller
46
Mounting the Motor
47
Tightening Torques
47
Tightening Torques for the Pump
47
Spare Parts Stock
47
Ordering Spare Parts
47
Recommended Spare Parts Stock for 2 Years' Operation to DIN 24296
48
Interchangeability of Pump Components
49
8 Trouble-Shooting
50
9 Related Documents
52
General Assembly Drawing with List of Components
52
Horizontal Installation
52
Vertical Installation
54
Mechanical Seal
56
List of Components
57
10 EU Declaration of Conformity
60
11 Certificate of Decontamination
61
Index
62
4
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KSB KWP-Bloc Specifications
General
Brand
KSB
Model
KWP-Bloc
Category
Water Pump
Language
English
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