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KTM 150 SX 2021 - Engine Tightening Torques

KTM 150 SX 2021
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TROUBLESHOOTING 20
125
Faults Possible cause Action
Engine has too little power Exhaust system leaky,
deformed or too little glass
fiber yarn filling in main
silencer
Check exhaust system for damage.
Change the glass fiber yarn filling in
the main silencer. ( p. 66)
Fault in ignition system Check the ignition system.
Diaphragm or reed valve hous-
ing damaged
Check the diaphragm and reed valve
housing.
Engine stalls or is popping into
the carburetor
Lack of fuel
(All SX models)
Turn tap handle of the fuel tap to
the ON position.
(125 XC US)
Turn tap handle of the fuel tap to
the ON position.
(125 XC US)
Turn tap handle of the fuel tap to
the RES position.
Refuel. ( p. 34)
Engine takes in bad air Check the intake flange and carburetor
for tightness.
The connector or ignition coil is
loose or oxidized
Clean the connector and treat it with
contact spray.
Engine overheats Too little coolant in cooling sys-
tem
Check the cooling system for leakage.
Check the coolant level. ( p. 104)
Too little air stream Switch off engine when stationary.
Radiator fins very dirty Clean the radiator fins.
Foam formation in cooling sys-
tem
Drain the coolant. ( p. 105)
Refill with coolant. ( p. 106)
Damaged cylinder head or
cylinder head gasket
Check the cylinder head and cylinder
head gasket.
Bent radiator hose Change the radiator hose.
White smoke emission (steam
in exhaust gas)
Damaged cylinder head or
cylinder head gasket
Check the cylinder head and cylinder
head gasket.
Gear oil exits at the vent hose Too much gear oil added Check the gear oil level. ( p. 117)
Water in the gear oil Damaged radial shaft seal ring
or water pump
Check the radial shaft seal ring and the
water pump.

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