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KTM RC 125 User Manual

KTM RC 125
211 pages
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OWNER'S MANUAL 2016
RC 125
RC 200
Art. no. 3213406en

Table of Contents

Other manuals for KTM RC 125

Questions and Answers:

KTM RC 125 Specifications

General IconGeneral
Displacement124.7 cc
Transmission6-speed
Fuel SystemElectronic Fuel Injection
Bore x Stroke58 mm x 47.2 mm
Engine TypeLiquid-cooled, 1-cylinder, 4-stroke engine
Max Torque12 Nm @ 8, 000 rpm
Front SuspensionWP upside-down fork
Rear SuspensionWP Monoshock
Front BrakeSingle disc, 4-piston caliper
Rear BrakeSingle disc, single-piston caliper
FrameSteel trellis frame
Front Tire110/70 R17
Rear Tire150/60-17

Summary

1 Means of Representation

1.1 Symbols Used

Explains the meaning of symbols used for warnings, notes, and references in the manual.

1.2 Formats Used

Details typographical formats like specific names, protected names, and brands used in the text.

2 Safety Advice

2.1 Use Definition

Defines the intended use of the motorcycle for regular road operation only, excluding racing.

2.2 Safety Advice

Provides general safety instructions and emphasizes reading the manual for safe operation.

2.3 Degrees of Risk and Symbols

Explains the different levels of risk (Danger, Warning, Caution, Note) and associated symbols.

2.4 Tampering Warning

Warns against modifying the noise control system and lists prohibited acts under federal law.

2.5 Safe Operation

Covers critical safe operation points including alcohol, drugs, poisoning, and burns hazards.

2.6 Protective Clothing

Stresses the necessity of wearing proper protective gear (helmet, boots, gloves, etc.) at all times.

2.7 Work Rules

Outlines rules for performing work, including using special tools and replacing non-reusable parts.

2.8 Environment

Advises on responsible use of the motorcycle and compliance with environmental regulations for disposal.

2.9 Owner's Manual

Highlights the importance of reading and keeping the Owner's Manual accessible for proper vehicle use.

3 Important Notes

3.1 Manufacturer and Implied Warranty

Details warranty conditions, service requirements at authorized workshops, and voiding coverage.

3.2 Operating and Auxiliary Substances

Provides safety warnings and guidelines for handling fuel and other essential vehicle fluids.

3.3 Spare Parts, Accessories

Recommends using only KTM-approved parts and accessories for safety and performance.

3.4 Service

Emphasizes that proper service and adherence to intervals ensure motorcycle longevity and performance.

4 View of Vehicle

4.1 View of Vehicle, Front Left (Example)

Shows a diagram of the motorcycle's front left view with numbered parts for identification.

4.2 View of Vehicle, Rear Right (Example)

Shows a diagram of the motorcycle's rear right view with numbered parts for identification.

5 Serial Numbers

5.1 Chassis Number

Identifies the location of the chassis number, stamped on the frame under the seat.

5.2 Type Label

Indicates the location of the type label on the frame behind the steering head.

5.3 Engine Number

Shows the location of the engine number, stamped on the left side of the engine.

5.4 Key Number

Explains that the key number is found on the KEYCODECARD for ordering spare keys.

6 Controls

6.1 Clutch Lever

Locates the clutch lever on the left side of the handlebar and describes its basic function.

6.2 Hand Brake Lever

Locates the hand brake lever on the right side of the handlebar for engaging the front brake.

6.3 Throttle Grip

Locates the throttle grip on the right side of the handlebar for controlling engine speed.

6.4 Horn Button

Details the location and operation of the horn button on the left handlebar.

6.5 Light Switch

Explains the operation of the light switch for low beam and high beam functions.

6.8 Emergency OFF Switch

Describes the function and location of the emergency OFF switch for cutting ignition.

6.10 Ignition/Steering Lock

Explains the ignition/steering lock's states: OFF, ON, and Steering Locked.

6.11 Locking the Steering

Provides steps to lock the steering for securing the parked motorcycle.

6.13 Opening the Filler Cap

Guides on opening the fuel filler cap, including essential fire and poisoning hazard warnings.

6.20 Foot Brake Lever

Locates the foot brake lever in front of the right footrest for rear brake activation.

6.21 Side Stand

Explains the side stand's function and its connection to the safety start system.

7 Combination Instrument

7.1 Overview

Provides an overview of the instrument cluster, identifying display, buttons, and indicator lamps.

7.2 Activation and Test

Describes the activation sequence and self-test performed by the instrument cluster on ignition.

7.3 Warning Notes

Lists and explains common warning messages displayed on the info display for system status.

7.4 Function Buttons

Explains the use of MODE and SET buttons for navigating and resetting trip functions.

7.5 Indicator Lamps

Details the meaning of various indicator lamps, including turn signals, MIL, and warning lights.

7.6 Display

Describes the various segments of the instrument display, such as speed, tachometer, and gear.

7.20 Setting Kilometers or Miles

Guides on how to change the distance unit display between kilometers and miles.

7.21 Setting the Time

Provides step-by-step instructions for setting the clock on the instrument cluster.

7.22 Adjusting the Shift Speed RPM 1

Explains how to set the engine speed threshold for the first shift warning light.

7.23 Adjusting the Shift Speed RPM 2

Explains how to set the engine speed threshold for the second shift warning light.

8 Preparing for Use

8.1 Advice on First Use

Offers essential initial use advice, including safety warnings and pre-ride checks.

8.2 Running in the Engine

Provides critical guidelines for the engine's running-in period to ensure optimal performance and lifespan.

8.3 Loading the Vehicle

Details warnings and advice on proper vehicle loading, weight limits, and handling characteristics.

9 Riding Instructions

9.1 Checks and Maintenance When Preparing for Use

Lists essential pre-ride checks covering fluids, brakes, tires, controls, and securing luggage.

9.2 Starting

Covers the starting procedure, including safety warnings about exhaust gases and battery.

9.4 Shifting, Riding

Provides guidance on shifting gears, riding techniques, and warnings about load alterations.

9.5 Applying the Brakes

Explains proper braking techniques and warns about reduced efficiency due to wet or worn components.

9.6 Stopping, Parking

Details safe stopping and parking procedures, including securing the vehicle and avoiding hot components.

9.8 Refueling

Guides on safe refueling practices, including fuel type, fire hazards, and environmental concerns.

10 Service Schedule

10.2 Required Work

Lists mandatory maintenance tasks scheduled at specific intervals for vehicle upkeep.

10.3 Recommended Work

Lists recommended maintenance tasks that contribute to optimal vehicle performance and longevity.

11 Tuning the Chassis

11.1 Adjusting the Spring Preload of the Shock Absorber

Explains how to adjust the rear shock absorber's spring preload for rider and load weight.

11.2 Adjusting the Shift Lever

Provides instructions for adjusting the position of the shift lever for comfortable operation.

12 Service Work on the Chassis

12.1 Raising the Motorcycle with the Rear Wheel Stand

Step-by-step guide on safely lifting the motorcycle using a rear wheel stand.

12.3 Raising the Motorcycle with the Front Wheel Stand

Step-by-step guide on safely lifting the motorcycle using a front wheel stand.

12.5 Cleaning the Dust Boots of the Fork Legs

Details the procedure for cleaning fork leg dust boots to prevent seal damage.

12.11 Cleaning the Chain

Provides instructions for properly cleaning the drive chain using appropriate materials.

12.12 Checking the Chain Tension

Explains how to measure and check the drive chain tension for correct operation.

12.13 Adjusting the Chain Tension

Guides on adjusting the drive chain tension to the specified measurement for optimal performance.

12.14 Checking the Chain, Rear Sprocket, and Engine Sprocket

Inspects the drive chain, rear sprocket, and engine sprocket for wear.

12.19 Removing the Left Side Cover

Details the process for removing the left side fairing panel for access to components.

12.21 Removing the Right Side Cover

Details the process for removing the right side fairing panel for access to components.

13 Brake System

13.1 Antilock Braking System (ABS) (RC 125)

Explains the ABS safety system, its function, and warnings related to modifications.

13.2 Checking the Brake Discs

Guides on checking the thickness and condition of the front and rear brake discs for wear.

13.3 Checking the Brake Fluid Level of the Front Brake

Details how to check the front brake fluid level and warnings about system failure.

13.5 Checking the Front Brake Linings

Explains how to check the minimum thickness of the front brake linings for wear.

13.6 Checking the Rear Brake Fluid Level

Details how to check the rear brake fluid level and warnings about system failure.

13.8 Checking the Rear Brake Linings

Explains how to check the minimum thickness of the rear brake linings for wear.

13.10 Adjusting the Free Travel of the Foot Brake Lever

Provides instructions for adjusting the foot brake lever's free travel to prevent overheating.

14 Wheels, Tires

14.1 Removing the Front Wheel

Step-by-step instructions for safely removing the front wheel, including precautions for brake discs.

14.2 Installing the Front Wheel

Step-by-step instructions for safely installing the front wheel, ensuring correct component placement.

14.3 Removing the Rear Wheel

Step-by-step instructions for safely removing the rear wheel, including chain removal.

14.4 Installing the Rear Wheel

Step-by-step instructions for safely installing the rear wheel, ensuring correct alignment and chain placement.

14.6 Checking the Tire Condition

Guides on inspecting tires for cuts, tread depth, damage, and age, emphasizing safety.

14.7 Checking the Tire Air Pressure

Provides the correct tire air pressure specifications for solo and passenger loads.

15 Electrical System

15.1 Removing the Battery

Details the procedure for safely disconnecting and removing the motorcycle battery.

15.2 Installing the Battery

Details the procedure for safely installing the motorcycle battery, ensuring correct connections.

15.3 Recharging the Battery

Explains the process of recharging the battery, including safety precautions and charging intervals.

15.5 Changing the Fuses of Individual Power Consumers

Guides on identifying and replacing fuses for various electrical circuits and components.

15.6 Changing the Low Beam Bulb

Provides instructions for replacing the low beam headlight bulb, including cleaning precautions.

15.7 Changing the High Beam Bulb

Provides instructions for replacing the high beam headlight bulb, including cleaning precautions.

15.8 Checking the Low Beam Headlight Adjustment

Explains the procedure to check the low beam headlight's vertical alignment against a wall.

15.10 Adjusting the Headlight Range of the Low Beam

Guides on adjusting the low beam headlight's vertical range using an adjustment screw.

16 Cooling System

16.2 Checking the Coolant Level in the Compensating Tank

Details how to check the coolant level in the compensating tank when the engine is cold.

16.3 Checking the Antifreeze and Coolant Level

Guides on checking the antifreeze protection level and the overall coolant level in the radiator.

16.6 Filling/Bleeding the Cooling System

Explains how to fill the cooling system with coolant and bleed air for proper circulation.

17 Tuning the Engine

17.1 Checking the Play in the Throttle Cable

Guides on checking the throttle cable for correct play and ensuring smooth throttle operation.

17.2 Adjusting the Play in the Throttle Cable

Provides instructions for adjusting the throttle cable play to the specified range.

17.3 Checking the Clutch Lever Play

Guides on checking the clutch lever for correct play and ensuring smooth clutch engagement.

17.4 Adjusting the Clutch Cable Play

Provides instructions for adjusting the clutch cable play to the specified range.

18 Service Work on the Engine

18.1 Checking the Engine Oil Level

Details the procedure for checking the engine oil level, including correct wait times.

18.2 Changing the Engine Oil and Oil Filter, Cleaning the Oil Screen

Step-by-step guide to changing engine oil, oil filter, and cleaning the oil screen.

18.3 Adding Engine Oil

Provides instructions for adding engine oil, including capacity and recommended oil types.

19 Cleaning, Care

19.1 Cleaning the Motorcycle

Offers essential advice and procedures for cleaning the motorcycle, emphasizing safe methods.

19.2 Checks and Maintenance Steps for Winter Operation

Outlines necessary checks and maintenance to protect the motorcycle from winter conditions and road salt.

20 Storage

20.1 Storage

Details the steps required for properly preparing and storing the motorcycle for extended periods.

20.2 Preparing for Use After Storage

Outlines the procedure for getting the motorcycle ready for operation after a storage period.

21 Troubleshooting

22 Blink Code

23 Technical Data

23.1 Engine

Lists detailed technical specifications for the engine, including design, displacement, and valve data.

23.2 Engine Tightening Torques

Provides a table of specified tightening torques for various engine components.

23.3 Capacities

Lists the capacities for essential fluids like engine oil, coolant, and fuel.

23.4 Chassis

Provides technical specifications related to the chassis, suspension, and brake system dimensions.

23.5 Electrical System

Lists technical specifications for electrical components such as battery and fuses.

23.9 Chassis Tightening Torques

Provides a table of specified tightening torques for various chassis components.

24 Substances

Brake Fluid DOT 4 / DOT 5.1

Details the standard, guidelines, and recommended suppliers for brake fluid types.

Coolant

Provides guidelines for coolant quality, mixture ratios, and antifreeze protection levels.

Super Unleaded (ROZ 95/RON 95/PON 91)

Specifies the standard and guidelines for the recommended unleaded super fuel.

25 Auxiliary Substances

Chain Cleaner

Lists recommended suppliers and product names for chain cleaner.

Chain Lube for Road Use

Lists recommended suppliers and product names for chain lubricant.

Motorcycle Cleaner

Lists recommended suppliers and product names for motorcycle cleaning products.

26 Standards

JASO T903 MA

Explains the JASO T903 MA standard for motorcycle engine oils and its requirements.

SAE

Explains the SAE viscosity classification system used for engine and gear oils.

27 Index of Special Terms

ABS

Provides a definition for the Antilock Braking System (ABS).

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