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KTM RC 250 R User Manual

KTM RC 250 R
101 pages
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OWNER'S MANUAL 2014
RC 250 R
Art. no. 3213113en

Table of Contents

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KTM RC 250 R Specifications

General IconGeneral
Transmission6-speed
Dry Weight147 kg
Power23 kW (31 hp) @ 9, 000 rpm
Torque24 Nm @ 7, 000 rpm
Fuel SystemElectronic Fuel Injection
Cooling SystemLiquid Cooled
Rear SuspensionWP Monoshock
Front Brake320 mm Disc, Four-Piston Radial Fixed Caliper
Rear Brake230 mm Disc, Single-Piston Floating Caliper
Front Tire110/70 R17
Rear Tire150/60 R17
Engine TypeSingle Cylinder, 4-Stroke, DOHC, Liquid Cooled

Summary

Welcome and Introduction

Dear KTM Customer

Welcoming message from KTM to the new owner, encouraging enjoyment.

Means of Representation

Symbols Used

Explains the meaning of symbols used throughout the manual for clarity and safety.

Formats Used

Describes the typographical formats used in the manual for consistent presentation.

Safety Advice

Use Definition - Intended Use

Defines the intended use of the KTM sport motorcycle and its limitations.

General Safety Instructions

Provides essential safety instructions for operating the vehicle safely.

Degrees of Risk and Symbols

Explains the danger levels and associated symbols used to highlight risks.

Safe Operation Guidelines

Outlines safe operating practices and precautions for the rider's safety.

Protective Clothing

Emphasizes the importance of wearing appropriate protective clothing for riding.

Work Rules

Details rules and guidelines for performing maintenance and repair work safely.

Environmental Considerations

Advises on responsible use and disposal concerning the environment.

Owner's Manual Usage

Guides on how to use and maintain the Owner's Manual for reference.

Important Notes

Operating and Auxiliary Substances

Specifies approved operating and auxiliary substances for the motorcycle.

Spare Parts and Accessories

Recommends using only KTM-approved spare parts and accessories for safety.

Service and Maintenance

Highlights the importance of proper service for optimal performance and longevity.

Figures and Illustrations

Notes that figures may show special equipment and might be simplified.

Customer Service Information

Directs users to authorized KTM dealers for assistance and information.

Vehicle Overview

Front Left View

Illustrates and labels components from the front left side of the vehicle.

Rear Right View

Illustrates and labels components from the rear right side of the vehicle.

Serial Numbers

Vehicle Identification Number (VIN)

Details the location of the vehicle's unique identification number on the frame.

Engine Number Location

Specifies where the engine number is stamped on the right side of the engine.

Fork Part Number

Indicates the location of the fork part number on the upper side of the fork.

Shock Absorber Part Number

Identifies the location of the shock absorber part number on the preload adjuster ring.

Steering Damper Part Number

Shows where the steering damper part number is stamped on the top.

Controls and Switches

Clutch Lever Operation

Describes the function and location of the clutch lever on the left handlebar.

Hand Brake Lever

Explains the hand brake lever and its connection to the front brake on the right handlebar.

Throttle Grip Adjustment

Details the throttle grip placement and its smooth operation on the right handlebar.

Ignition Switch Functions

Explains the ignition switch positions and their effects on the vehicle's circuits.

Tail Light Switch Operation

Describes the tail light switch and its on/off states on the left handlebar.

Map-Select Switch Function

Explains how to use the Map-Select switch to change engine characteristics.

Launch-Control Button

Describes the activation and function of the Launch-Control button on the left handlebar.

Pit-Limiter Button

Details the activation and function of the Pit-Limiter button on the left handlebar.

Quick Shifter Switch

Explains the quick shifter switch and its deactivation for riding.

Indicator Lamps Explained

Describes the meaning of various indicator lamps on the dashboard.

Indicator Lamp Meanings

Continues the explanation of indicator lamps and warning lights.

Combination Instrument Overview

Provides a detailed overview of the combination instrument's features and settings.

Combination Instrument Settings

Guides on adjusting various settings within the combination instrument.

Opening the Filler Cap

Instructions on how to open the fuel filler cap safely.

Closing the Filler Cap

Instructions on how to securely close the fuel filler cap.

Idle Speed Adjustment

Details how to adjust the engine's idle speed using the adjusting screw.

Shift Lever Operation

Explains the shift lever and gear position indication.

Foot Brake Lever

Describes the foot brake lever and its function for the rear brake.

Preparing for Use

Advice on First Use

Provides crucial advice for the initial operation of the motorcycle.

Engine Running-In Procedure

Outlines the recommended procedure for breaking in the engine.

Riding Instructions

Pre-Ride Checks and Maintenance

Lists essential checks and maintenance before each ride for safety.

Starting the Engine

Step-by-step guide for starting the motorcycle's engine safely.

Vehicle Transport Guidelines

Provides instructions and precautions for transporting the motorcycle.

Refueling Procedure

Details the correct and safe procedure for refueling the motorcycle.

Service Schedule

13,500 rpm Service Schedule

Outlines maintenance tasks at 13,500 rpm intervals.

13,500 rpm Additional Maintenance

Lists optional maintenance tasks for 13,500 rpm intervals.

14,000 rpm Service Schedule

Outlines maintenance tasks at 14,000 rpm intervals.

14,000 rpm Additional Maintenance

Lists optional maintenance tasks for 14,000 rpm intervals.

Chassis Tuning

Fork Compression Damping

Explains how to adjust the fork's compression damping settings.

Fork Rebound Damping

Guides on adjusting the fork's rebound damping settings.

Fork Spring Preload Adjustment

Details how to adjust the spring preload on the front forks.

Fork Offset Adjustment

Explains the influence and adjustment of the fork offset.

Adjusting Fork Offset

Step-by-step instructions for modifying the fork offset.

Shock Absorber Compression Damping

Describes the compression damping division for the shock absorber.

Low-Speed Compression Damping

Guides on adjusting the low-speed compression damping of the shock absorber.

High-Speed Compression Damping

Details how to adjust the high-speed compression damping of the shock absorber.

Rebound Damping Adjustment

Explains how to adjust the rebound damping of the shock absorber.

Shock Absorber Spring Preload

Guides on adjusting the spring preload for the shock absorber.

Steering Damper Function

Explains the purpose and adjustment of the steering damper.

Adjusting Steering Damper

Step-by-step instructions for adjusting the steering damper.

Vehicle Level Explained

Describes the concept of vehicle level and its adjustment points.

Adjusting Front Vehicle Level

Details how to adjust the front vehicle level.

Adjusting Rear Vehicle Level

Guides on adjusting the rear vehicle level.

Chassis Service Work

Raising Rear with Lifting Gear

Instructions for safely raising the rear of the motorcycle.

Removing Rear from Lifting Gear

Steps for safely removing the rear of the motorcycle from lifting gear.

Raising Front with Lifting Gear

Instructions for safely raising the front of the motorcycle.

Removing Front from Lifting Gear

Steps for safely removing the front of the motorcycle from lifting gear.

Removing the Air Filter

Guides on how to remove the air filter element.

Cleaning the Air Filter

Details the procedure for cleaning the motorcycle's air filter.

Installing the Air Filter

Instructions for correctly installing the air filter.

Removing the Engine Cowl

Steps for removing the engine cowl for access.

Installing the Engine Cowl

Steps for reinstalling the engine cowl.

Removing the Front Fairing

Guides on how to remove the front fairing.

Installing the Front Fairing

Instructions for reinstalling the front fairing.

Removing the Fuel Tank

Detailed procedure for safely removing the fuel tank.

Installing the Fuel Tank

Step-by-step guide for installing the fuel tank.

Checking Fuel Overflow Reservoir

Instructions for checking the fluid level in the fuel overflow reservoir.

Emptying Fuel Overflow Reservoir

Procedure for emptying the fuel overflow reservoir.

Checking Coolant Overflow Reservoir

Instructions for checking the coolant overflow reservoir level.

Emptying Coolant Overflow Reservoir

Procedure for emptying the coolant overflow reservoir.

Checking for Chain Dirt

Guide on how to inspect the drive chain for dirt.

Cleaning the Drive Chain

Detailed steps for cleaning the motorcycle's drive chain.

Checking Chain Tension

How to check the drive chain tension for proper operation.

Adjusting Chain Tension

Step-by-step guide to adjust the drive chain tension.

Checking Rear Sprocket and Engine Sprocket

How to inspect the rear and engine sprockets for wear.

Brake System

Adjusting Hand Brake Lever Position

How to adjust the hand brake lever for optimal hand position.

Checking Brake Discs

Procedure for checking the thickness and condition of brake discs.

Checking Front Brake Fluid Level

How to check the brake fluid level in the front reservoir.

Adding Front Brake Fluid

Instructions for adding brake fluid to the front system.

Checking Front Brake Linings

How to check the wear on the front brake linings.

Changing Front Brake Linings

Step-by-step guide for replacing front brake linings.

Checking Rear Brake Fluid Level

How to check the brake fluid level in the rear reservoir.

Adding Rear Brake Fluid

Instructions for adding brake fluid to the rear system.

Checking Rear Brake Linings

How to check the wear on the rear brake linings.

Changing Rear Brake Linings

Step-by-step guide for replacing rear brake linings.

Wheels and Tires

Removing the Front Wheel

Procedure for safely removing the front wheel.

Installing the Front Wheel

Steps for correctly installing the front wheel.

Removing the Rear Wheel

Procedure for safely removing the rear wheel.

Installing the Rear Wheel

Steps for correctly installing the rear wheel.

Checking Rear Hub Rubber Dampers

How to inspect the rear hub rubber dampers for wear.

Checking Tire Condition

Guide on inspecting tires for cuts, wear, and damage.

Checking Tire Pressure

How to check and set the correct tire air pressure.

Electrical System

Removing the Battery

Instructions for safely removing the motorcycle battery.

Installing the Battery

Steps for correctly installing the motorcycle battery.

Recharging the Battery

Guide on how to recharge the motorcycle battery.

Changing the Main Fuse

Procedure for replacing the main fuse for the electrical system.

Data Recording

Data Recording System

Overview of the CAN bus interface for data recording.

Data Recording Connector AP

Pinout details for the data recording connector AP.

Expansion Sensors

Information on connecting expansion sensors to the engine control unit.

Extension Sensors Connector CY

Pinout details for the extension sensors connector CY.

CAN Matrix Definition

Explains the CAN matrix for data communication.

Cooling System

Cooling System Overview

Describes the components and function of the cooling system.

Checking Coolant Level

How to check the coolant level in the radiator.

Draining the Coolant

Procedure for draining the coolant from the system.

Refilling with Coolant

Steps for refilling the cooling system with coolant.

Engine Tuning

Checking Throttle Cable Play

How to check the play in the throttle cable for smooth operation.

Adjusting Throttle Cable Play

Procedure for adjusting the throttle cable play.

Adjusting Idle Speed

How to adjust the engine's idle speed.

Quick Shifter Operation

Explains the function and requirements of the quick shifter.

Checking Quick Shifter Position

How to check the angular position of the quick shifter.

Positioning the Quick Shifter

Step-by-step guide for positioning the quick shifter.

Engine Service Work

Checking Engine Oil Level

How to check the engine oil level on a cold or hot engine.

Changing Engine Oil and Filter

Procedure for changing the engine oil and oil filter.

Adding Engine Oil

Instructions for adding engine oil to the motorcycle.

Removing the Engine

Detailed steps for removing the engine from the motorcycle.

Installing the Engine

Step-by-step guide for reinstalling the engine.

Engine Management System (EMS) Components

Engine Control Unit (ECU)

Information on accessing and adjusting parameters in the ECU.

Adjusting Throttle Position Sensor

How to adjust the throttle position sensor using software.

Adjusting Gear Position Sensor

Procedure for adjusting the gear position sensor.

Throttle Position Sensor Calibration

Steps for calibrating the throttle position sensor via software.

Gear Position Sensor Calibration

Procedure for calibrating the gear position sensor.

Cleaning and Care

Cleaning the Motorcycle

Guidelines for properly cleaning the motorcycle to maintain its appearance.

Storage

Storage Procedures

Recommended actions for storing the motorcycle for extended periods.

Preparing for Use After Storage

Steps to take when preparing the motorcycle after storage.

Technical Data

Engine Specifications

Detailed specifications for the motorcycle's engine.

Engine Tightening Torques

Torque specifications for various engine components.

Capacities

Lists fluid capacities for engine oil, coolant, and fuel.

Chassis Specifications

Provides technical data related to the motorcycle's chassis.

Electrical System Specifications

Details specifications for the electrical system components.

Tire Specifications

Technical data related to the front and rear tires.

Fork Specifications

Detailed specifications for the front fork.

Shock Absorber Specifications

Technical data for the rear shock absorber.

Chassis Tightening Torques

Torque specifications for chassis components.

Wiring Diagram

Wiring Diagram - Page 1 of 5

Part one of the motorcycle's electrical wiring diagram.

Wiring Diagram - Page 2 of 5

Part two of the motorcycle's electrical wiring diagram.

Wiring Diagram - Page 3 of 5

Part three of the motorcycle's electrical wiring diagram.

Wiring Diagram - Page 4 of 5

Part four of the motorcycle's electrical wiring diagram.

Wiring Diagram - Page 5 of 5

Part five of the motorcycle's electrical wiring diagram.

Substances and Fluids

Brake Fluid DOT 5.1

Information and recommendations for brake fluid DOT 5.1.

Engine Oil (SAE 0W/40)

Details on recommended engine oil specifications and types.

Fork Oil (SAE 4)

Information on the recommended fork oil type and specifications.

Shock Absorber Oil (SAE 2.5)

Details on the recommended shock absorber oil.

Super Unleaded (ROZ 100)

Information regarding the recommended fuel type.

Auxiliary Substances and Cleaners

Air Filter Cleaner

Recommended cleaner for the air filter element.

Air Filter Oil

Recommended oil for the air filter.

Chain Cleaner

Recommended cleaner for the drive chain.

Chain Lube for Road Use

Recommended lubricant for the drive chain.

Fuel Additive

Recommended fuel additive for storage.

Lubricant Recommendations

Recommendations for general lubricants.

Motorcycle Cleaner

Recommended cleaner for the motorcycle body.

Paint Care Products

Recommended products for paint care and polishing.

Preserving Materials

Recommended materials for preserving paints, metal, and rubber.

Special Cleaners

Recommended special cleaners for various surfaces.

Standards and Classifications

JASO T903 MA Standard

Explanation of the JASO T903 MA standard for motorcycle oils.

SAE Viscosity Classification

Explanation of the SAE viscosity classification system for oils.

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