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KYMCO ZING 150 - Page 89

KYMCO ZING 150
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9. CLUTCH/GEAR SHIFT MECHANISM
9
-
4
Remove the 20mm circlip using a pair of
pliers and then remove the clutch center,
clutch friction disks and plates.
Remove the balance shaft drive gear and
woodruff key from the crankshaft.
Remove the special flange gasket on the
balance shaft driven gear, driven gear and
woodruff key from the balance shaft.
Remove the oil pump shaft.
Remove the thrust washer, clutch outer and
outer guide.
INSPECTION
CLUTCH TENSION SPRING
Measure each clutch tension spring free
length.
Service Limit: 34.20mm
Replace the spring with a new one if it is
shorter than the service limit.
20mm Circlip
Clutch Outer
Thrust Washer
Clutch Center
When removing the circlip, do not expand
it excessively to avoid deformation.
Install the circlip with the chamfered
side facing down.
Be careful not to drop or lose the
woodruff keys.
Woodruff Key
Driven Gear
Drive Gear
Squ
are Nut

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