Table of Contents
1 SAFETY PRECAUTIONS ............................................................................................................................................................... 3
2 SPECIFICATIONS .......................................................................................................................................................................... 4
2.1 Specification of Components ................................................................................................................................................. 4
2.2 System Overview and General Specification ......................................................................................................................... 6
2.2.1 Stand-Alone System Configuration ................................................................................................................................... 6
2.2.2 Extended System Configuration ....................................................................................................................................... 6
2.2.3 ATEX / IECEx System Configuration ................................................................................................................................ 7
2.3 General Environmental Conditions ........................................................................................................................................ 7
2.4 Pressure-Flow Curves ........................................................................................................................................................... 8
2.5 Maximum Static Pressure for Pump Heads ........................................................................................................................... 8
2.6 Basic Dimensions of Main Components ................................................................................................................................ 9
3 ENGINEERING INFORMATION ................................................................................................................................................... 11
3.1 Sealing and Material Concept ............................................................................................................................................. 11
3.2 Power Supply and Consumption ......................................................................................................................................... 12
3.3 Temperature Monitoring ...................................................................................................................................................... 12
3.4 Thermal Management ......................................................................................................................................................... 13
3.4.1 Motor Temperature......................................................................................................................................................... 13
3.4.2 Controller Temperature .................................................................................................................................................. 15
3.5 Hydraulic Circuit Design ...................................................................................................................................................... 16
4 INSTALLATION ........................................................................................................................................................................... 17
4.1 Electrical Installation of Controller ....................................................................................................................................... 17
4.1.1 Overview ........................................................................................................................................................................ 17
4.1.2 General Installation Instructions ..................................................................................................................................... 19
4.1.3 Electrical Installation of Controller LPC-200.1 for Standalone Operation ......................................................................... 20
4.1.4 Electrical Installation of Controller LPC-200.1 for Extended Operation ........................................................................... 20
4.1.5 Electrical Installation of Controller LPC-200.2 with Extended PLC .................................................................................. 21
4.2 Mechanical Installation of the Pump/Motor .......................................................................................................................... 23
4.3 Mechanical Installation of Motors in Ex Classified Areas ..................................................................................................... 23
4.4 Mechanical Installation of the Controller .............................................................................................................................. 23
4.5 Mechanical Installation of Adaptor/Extension Cables .......................................................................................................... 24
5 OPERATION ................................................................................................................................................................................ 25
5.1 System Operation with LPC-200.1 (Stand-Alone Version) ................................................................................................... 25
5.1.1 State Diagram of LPC-200.1 .......................................................................................................................................... 25
5.1.2 Standalone Operation (Button Control Mode) ................................................................................................................. 26
5.1.3 ................................................................................................................. 26
5.1.4 Errors Display on the Integrated Panel ........................................................................................................................... 27
5.2 System Operation with Controller LPC-200.2 (PLC version) ................................................................................................ 28
5.2.1 State Diagram of the PLC Interface ................................................................................................................................ 28
5.3 System Operation for ATEX / IECEx Applications ............................................................................................................... 30
5.3.1 General Safety Requirements ........................................................................................................................................ 30
5.3.2 Control of Motor Casing Temperature ............................................................................................................................ 30
6 INSPECTION AND MAINTENANCE ............................................................................................................................................ 31
6.1 Replacement Interval of the Impeller ................................................................................................................................... 31
6.2 Impeller Replacement Procedure ........................................................................................................................................ 31
6.2.1 Preparation .................................................................................................................................................................... 31
6.2.2 Instructions for Replacement .......................................................................................................................................... 32
7 TROUBLESHOOTING ................................................................................................................................................................. 33
7.1 Troubleshooting for Operation with Controller LPC-200.1 .................................................................................................... 33
7.2 Troubleshooting for Operation with Controller LPC-200.2 .................................................................................................... 33
7.3 Troubleshooting with Levitronix
®
Service Software .............................................................................................................. 33
8 TECHNICAL SUPPORT ............................................................................................................................................................... 33
9 APPENDIX ................................................................................................................................................................................... 34
9.1 Regulatory Status ............................................................................................................................................................... 34
9.1.1 CE Marking .................................................................................................................................................................... 34
9.1.2 Disposal of Equipment WEEE Directive 2012/19/EU ................................................................................................... 34
9.1.3 IECEE CB Safety Certification ........................................................................................................................................ 34
9.1.4 NRTL/ETL Safety Certification and Marking ................................................................................................................... 34
9.1.5 ATEX / IECEx Certification and Marking ......................................................................................................................... 35
9.2 Symbols and Signal Words ................................................................................................................................................. 36
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