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Liebert PW017 User Manual

Liebert PW017
153 pages
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Liebert® PDX and PCW™
ThermalManagementSystems
3 to 8 Ton (11 to 29 kW) Capacity,
UpflowandDownflow,60Hz
Installer/User Guide

Table of Contents

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Liebert PW017 Specifications

General IconGeneral
BrandLiebert
ModelPW017
CategoryControl Unit
LanguageEnglish

Summary

1 IMPORTANT SAFETY INSTRUCTIONS

3 PRE-INSTALLATION PREPARATION AND GUIDELINES

3.3 Connections and System Setup

Covers unit drain requirements, three-phase electrical service, and piping/ductwork planning.

4 EQUIPMENT INSPECTION AND HANDLING

4.2 Handling the Unit while Packaged

Provides guidelines for transporting units using forklifts or pallet jacks.

4.3 Unpacking the Unit

Details the steps for removing packaging materials from the unit.

4.3.1 Removing the Unit from the Skid with a Forklift

Explains the procedure for safely removing the unit from its skid using a forklift.

4.3.2 Removing the Unit from the Skid Using Rigging

Outlines the process for removing the unit from its skid using rigging equipment.

4.3.3 Moving the Unit with Piano Jacks

Describes how to move the unit using piano jacks after initial lifting.

5 PIPING AND REFRIGERANT REQUIREMENTS

5.1 Fluid Piping for Air-cooled, Water/Glycol, and Chilled-water Systems

Lists required pipe connections for various system types including drain, supply, and refrigerant lines.

5.1.1 Field-installed Gravity-fed Drain Line Requirements

Specifies requirements for installing gravity-fed drain lines, including slope and material.

5.2 Refrigerant Piping and Charging

Covers critical safety warnings and procedures for refrigerant piping and system charging.

5.2.1 Refrigerant Piping Guidelines for Air-cooled Systems

Provides guidelines for using copper piping, brazing, and nitrogen flow for air-cooled systems.

5.2.2 Refrigerant Line Sizes and Equivalent Lengths

Lists recommended refrigerant line sizes for standard and digital-scroll models based on equivalent lengths.

5.2.3 Refrigerant Charge Requirements for Air-cooled Systems

Provides approximate R-410A refrigerant charge requirements for air-cooled Liebert PDX units.

5.2.4 Evacuation, Leak-testing, and Charging Air-cooled Systems with TXV and without Receivers

Details procedures for evacuating, leak-testing, and charging air-cooled systems with TXV.

5.2.5 Evacuation, Leak-testing, and Charging Air-cooled Systems with Liebert Lee-Temp™ “Flooded-condenser” Head-pressure Control System

Outlines evacuation and charging for systems using the Liebert Lee-Temp™ head-pressure control system.

5.2.6 Evacuation, Leak-testing and Charging Air-cooled Systems with EEV and Unheated Receivers

Describes evacuation and charging for systems with EEV and unheated receivers.

5.2.7 Superheat and Refrigerant Charge Optimization

Discusses compressor suction superheat and optimizing refrigerant charge for efficiency.

5.3 Water/Glycol and Chilled-water Loop Piping Guidelines

Provides guidelines and notices for water/glycol and chilled-water loop piping systems.

5.3.1 Leak Checking for Unit and Field-installed Piping

Recommends isolating units with shutoff valves during leak checking of field-installed piping.

6 ELECTRICAL CONNECTIONS

6.1 Wye- and Delta-connected Power Supply for PDX and PCW

Shows acceptable power supplies by nominal voltage and model for Wye and Delta connections.

7 CHECKLIST FOR COMPLETED INSTALLATION

7.2 Electrical Installation Checks

Checklist items for verifying supply voltage, wiring connections, grounding, and component rotation.

7.3 Piping Installation Checks

Checklist items for verifying coolant loop completion, leak checks, piping size, slope, and drain lines.

8 INITIAL START-UP CHECKS AND COMMISSIONING PROCEDURE FOR WARRANTY INSPECTION

9 MAINTENANCE

9.2 Blower Drive System—EC Fans

Covers maintenance for EC fans, including inspection and troubleshooting.

9.2.4 Replacing EC Fans in Downflow Models

Step-by-step instructions for replacing EC fan modules in downflow models.

9.2.5 Replacing EC Fans in Upflow Models

Step-by-step instructions for replacing EC fan modules in upflow models.

9.3 Infrared Humidifier Maintenance

Covers cleaning the humidifier pan and float switch, and changing humidifier lamps.

9.4 Steam-generating Humidifier Maintenance

Addresses maintenance for steam-generating humidifiers, including canister replacement.

9.5 Condensate-drain and Condensate-pump System Maintenance

Covers maintenance of condensate drain lines and condensate pumps.

9.8 Thermostatic Expansion Valve (TXV) Maintenance

Explains TXV function and how to determine and adjust superheat.

9.9 Electronic Expansion Valve (EEV) Maintenance

Describes EEV function in controlling superheat and potential instability issues.

9.10 Compressor Maintenance

Covers compressor oil types, maintenance, burnout, and replacement procedures.

9.10.6 Replacing the Compressor

Details the procedure for replacing a compressor, including safety warnings and refrigerant recovery.

9.11 Facility Fluid and Piping Maintenance for Water and Glycol Systems

Emphasizes maintaining facility water and glycol quality throughout the system's life.

10 PREVENTIVE MAINTENANCE CHECKLIST

Compressor Section (if equipped)

Checklist items for compressors, including oil level, leaks, mounts, wiring, and operation.

LIEBERT PDX PIPING SCHEMATIC AIR COOLED MODELS WITH TXV

LIEBERT PCW PIPING SCHEMATIC CHILLED WATER MODELS

LIEBERT PDX PIPING SCHEMATIC WATER/GLYCOL MODELS

LIEBERT PDX PIPING SCHEMATIC GLYCOOL™ MODELS

LIEBERT PDX & PCW ELECTRICAL FIELD CONNECTIONS UPFLOW & DOWNFLOW MODELS

LIEBERT PDX & PCW ELECTRICAL FIELD CONNECTIONS DOWNFLOW MODELS

LIEBERT PDX & PCW ELECTRICAL FIELD CONNECTIONS UPFLOW MODELS

LIEBERT PDX PRIMARY CONNECTION LOCATIONS DOWNFLOW AIR COOLED MODELS

LIEBERT PDX PRIMARY CONNECTION LOCATIONS UPFLOW AIR COOLED MODELS

LIEBERT PCW PRIMARY CONNECTION LOCATIONS DOWNFLOW CHILLED WATER MODELS

LIEBERT PCW PRIMARY CONNECTION LOCATIONS UPFLOW CHILLED WATER MODELS

LIEBERT PDX PRIMARY CONNECTION LOCATIONS DOWNFLOW WATER/GLYCOL MODELS

LIEBERT PDX PRIMARY CONNECTION LOCATIONS UPFLOW WATER/GLYCOL MODELS

LIEBERT PDX PRIMARY CONNECTION LOCATIONS DOWNFLOW FRONT DISCHARGE AIR COOLED MODELS

LIEBERT PCW PRIMARY CONNECTION LOCATIONS DOWNFLOW FRONT DISCHARGE MODELS

LIEBERT PDX PRIMARY CONNECTION LOCATIONS DOWNFLOW GLYCOOL™ MODELS

LIEBERT PDX OPTIONAL PIPING SCHEMATICS ECON-O-COIL MODELS

LIEBERT PDX CANbus & Interlock Connections

LIEBERT PDX PRIMARY CONNECTION LOCATIONS UPFLOW GLYCOOL™ MODELS

LIEBERT PDX PRIMARY CONNECTION LOCATIONS DOWNFLOW FRONT DISCHARGE GLYCOOL™ MODELS

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