Linde E20 - Servicing

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Servicing

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Table of Contents5
Introduction11
Ihr Stapler12
Intended Use12
Symbols Used13
Technical Description13
Takeover of Forklift Truck15
Initial Commissioning16
Safety17
Safety Regulations18
In the Case of Tip-Over19
Handling Fluids and Lubricants19
Experts20
Operation of Industrial Trucks in Plant Area20
Regulations20
Determination and Assessment of Hazards from Use of Industrial Trucks20
Emergency Exit with Attached Rear Window23
Overview25
Rating Plates26
Vehicle Overview27
Operating Elements29
Indicator Unit30
Operation33
Instructions for Running-In34
Checks Prior to Starting Work34
Standard Equipment35
Adjust Driver's Seat35
Adjust Steering Column38
Seat Belt39
Switch on Vehicle41
Driving (Two-Pedal Operation)43
Driving (Single-Pedal Operation)46
Steering System49
Braking System50
Warning Horn53
Lifting System and Attachments (Central Lever Operation)54
Lifting System and Attachments (Single Lever Operation)56
Emergency Cut-Off Knob60
Special Equipment61
Adjust Driver's Seat with Swivel Device61
Lighting62
Windscreen Wipers65
Heating67
Linde Forklift Data Management (LFM)69
Working under Load74
Before Taking up Load74
Adjust Fork Arm Distance75
Taking up Load76
Driving under Load77
Setting down Loads78
Towing Device79
Loading / Transport80
Dismantling of Lift Mast80
Driving Without Lift Mast81
Crane Lifting82
Transportation by Truck or Low Loading Truck83
Leaving Truck84
Before Leaving the Truck84
Servicing85
Inspection and Maintenance Overview Programme86
General86
Working on Lift Mast and at Front of Forklift Truck87
Inspection and Maintenance Overview Programme90
Inspection and Maintenance Data93
Recommendations for Working Materials94
Checks Prior to Starting Work95
Check Battery Charge State95
Check Condition and Function of Seat Belt96
Check Braking System98
Check Tyres99
Maintenance after First 50 Operating Hours100
Inspection and Maintenance as Required101
Charge Battery101
Connect Battery to External Charger102
Battery Replacement103
Clean Turntable Axle107
Clean Combi-Steer Axle and Grease108
Clean Truck109
Clean Lift Mast Chain and Apply Chain Spray110
Changing Wheels111
Tighten Wheel Fastenings113
Other Cleaning and Greasing113
Check Other Bearings and Joints and Oil114
Check Cooling Elements of Drive Axle for Soiling, Clean if Necessary115
Inspection and Maintenance Once after First 1000 Operating Hours116
Inspection and Maintenance Every 500 to 1000 Operating Hours or Once a Year116
Check Battery Door Locking and Adjust if Necessary116
Tighten Lift Mast Fastening118
Check Pedals and Linkage and Oil118
Adjust Drive Control Pedal System119
Check Main Contactor (Switch-On Contactor)120
Check Fan on Drive Axle and Cross Fan for Soiling, Clean as Necessary121
Check Function of Control Unit122
Clean and Grease the Sideshift, Check that It Is Securely Fastened122
Adjust Lift Mast Chain124
Check Hose Carrier125
Functional Check of Cross Fan and Drive Axle Fan126
Wheel Gear Oil Change127
Inspection and Maintenance Every 3000 Operating Hours or Every 2 Years128
Operating and Steering Hydraulics (Hydraulic System)128
Check Operating and Steering Hydraulics for Leakage130
Inspection and Maintenance Every 3000 Operating Hours or Every 2 Years130
Check Condition of Anti-Static Belt131
Change Breather131
Change Pressure Filter132
Suction Filter133
Check Fastenings134
Check the Condition and Secure Positioning of Electric Cables, Cable Connectors and Connections135
Check Bellows on Joystick136
Check Fork Arms and Arm Safety Devices136
Check Secure Fastening, Condition and Function of Lift Mast, Lift Mast Chains, Lift Cylinders and End Stops137
Check the Tilt Cylinder Bearings for Wear137
Wheel Gear Oil Change (with Wheels Attached)139
Wheel Gear Oil Change (with Wheels Detached)140
Check Wheel Gear for Leaks141
Double Hoses: Check Pretension141
Inspection and Maintenance Every 6000 Operating Hours or Every 4 Years142
Replace Hydraulic Oil142
Standard Lift Mast with a Lift Height Greater143
Than 5650 MM to 6450 MM143
Triplex Lift Mast with a Lift Height Greater than143
4770 To 6470 MM143
Troubleshooting144
Fuses Basic Equipment144
Fuses for Special Equipment145
Diagnostic Connector147
Fork Carriage Emergency Lowering148
Place Rubber Mat Back on Floor Plate149
Towing Regulations150
Shutdown of Forklift Truck152
Disposal of Old Vehicles152
Malfunctions During Operation154
Technical Data155
Type Sheet E 12, (Battery 24 V / 5Pzs / 550L) Edition 09/2005156
Type Sheet E 14, (Battery 48 V / 4Pzs / 440L) Edition 09/2005159
Type Sheet E 15, (Battery 24 V / 8Pzs / 880L) Edition 09/2005162
Type Sheet E 16, (Battery 48 V / 4Pzs / 440L) Edition 09/2005165
Type Sheet E 16, (Battery 48 V / 4Pzs / 440L) Edition 09/2005168
Type Sheet E 16, (Battery 48 V / 5Pzs / 550L) Edition 09/2005171
Type Sheet E 16, (Battery 48 V / 5Pzs / 700L) Edition 09/2005174
Type Sheet E 16, (Battery 48 V / 5Pzs / 700L) Edition 09/2005177
Type Sheet E 16, (Battery 48 V / 6Pzs / 660L) Edition 09/2005180
Type Sheet E 18, (Battery 48 V / 5Pzs / 550L) Edition 09/2005183
Type Sheet E 18, (Battery 48 V / 6Pzs / 660L) Edition 09/2005186
Type Sheet E 18, (Battery 48 V / 6Pzs / 700L) Edition 09/2005189
Type Sheet E 20, (Battery 48 V / 5Pzs / 700L) Edition 09/2005192
Type Sheet E 20, (Battery 48 V / 6Pzs / 660L) Edition 09/2005195
Type Sheet E 20, (Battery 48 V / 6Pzs / 840L) Edition 09/2005198
Annex209
Circuit Diagrams211
Wiring Diagram Basic Equipment212
Wiring Diagram Basic Equipment214
Wiring Diagram Basic Equipment216
Wiring Diagram Basic Equipment218
Hydraulic Circuit Diagram220

Linde E20 - Servicing

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