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Mahindra
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2810
Mahindra 2810 Service Manual
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3.Engine model and engine serial
number plate on the head cover.
1-16
16
18
Table of Contents
Chapter 2 Disassembly and Reassembly of Major Components
29
Chapter 1. Introduction
2
Safety Signs
7
Universal Symbols
15
Maintenance Chart
26
Table of Contents
29
Before Operation
30
Separation of the Engine and Front Axle Bracket
35
Separation of the Front Transmission and Spacer Transmission
39
Separation of the Spacer Transmission and Rear Transmission
43
Separation of the Rear Transmission and Rear Axle Housing
45
Separation of the Rear Transmission and Cylinder Case
47
Table of Contents
48
Chapter 3. Engine Accessories
49
Section 1. Radiator
50
Radiator
51
Specifications
51
Removal of the Radiator
51
Inspection of each Part
51
Radiator Reassembly
53
Daily Inspection
53
Trouble Shooting
54
Section 2. Air Cleaner System
55
General Description
55
Inspection of each Part
57
Cleaning of the Air Cleaner
57
Element Installation
58
Chapter 4. Clutch System
59
Chapter 5. Transmission
60
Section 1. General Description
60
Section 2. Specifications
61
Section 3. Disassembly,Inspection,And Reassembly
62
Main Clutch
62
Clutch Shaft and Related Parts
64
Final Adjustment of the Clutch Pedal
65
Section 4. Troubleshooting
66
Table of Contents
68
Section 1.General Description
69
Wheel Driving System
69
PTO Drive System
69
Power Train Diagrams
70
Construction and Function of Synchromesh Mechanism
70
Section 2. Specifications
72
Wheel Drive System
72
PTO Drive System
72
Input Shaft and Reverse Change Gear(Front Transmission)
73
Pto Clutch
80
Shifters and Related Parts
101
Section 4. Troubleshooting
110
Wheel Drive System
110
PTO Drive System
111
Power Train Diagrams
112
Table of Contents
113
Chapter 6 Front Axle(4WD)
114
Section 1.General Description
114
Section 2. Specifications
115
Section 3.Disassembly,Inspection,And Reassembly--6-3
116
Center Pivot
116
Disassembly
117
Inspection
117
Reassembly
117
Front Differential
119
Disassembly
120
Inspection
120
Reassembly
121
Final Case
123
Disassembly
124
Inspection
125
Reassembly
126
Steering Cylinder
127
Section 4.Trouble Shooting
128
Chapter 7. Rear Axle and Brakes
129
Section 1.General Description
130
Section 2. Specifications
131
Section 3.Disassembly,Inspection,And Reassembly--7-3
132
Rear Axle Housing and Brake System
132
Disassembly
133
Inspection
133
Reassembly
134
Section 4.Trouble Shooting
136
Chapter 8 Power Assisted Steering System
137
Section 1.General Description
138
Section 2. Specifications
139
Gear Pump
139
Oil Tank
139
Section 3. Function
140
Open Center Non Load Reaction
140
Section 4.Disassembly,Inspection,And Reassembly
144
Special Tools
145
Disassembly
145
Chapter 9. Hydraulic System
153
Section 1. General Description
154
Section 2.Specifications
155
Section 3. Major Component of the Hydraulic System
156
Hydraulic System
156
Flow-Divider
157
Flow-Control Valve(Slow-Return Check Valve)
160
Gear Pump
163
Filter
168
Remote Hydraulic Control Valve(Optional)
169
Section 5.Hydraulic System
170
Hydraulic Cylinder
170
Linkage(Internal)
172
Linkage(External)
173
Main Control Valve
174
General Description
174
Specifications
174
Operation
175
Section 6. Troubleshooting
180
Chapter 10 Electrical Accessory and Instruments
184
Section 1. General Description
185
Section 2. Specifications
185
Section 3. Battery
186
Inspection
186
Inspection of Electrolyte Level
186
Inspection of Electrolyte Specific Gravity
186
Battery Testing Chart
187
SECTION 4. Meters and Switches
189
Meters
189
Removal
189
Tacho/Hour Meter
189
Fuel Gauge and Fuel Gauge Sensor
189
Thermometer
190
Starter Switch
190
Combination Switch
191
Stop Light Switch
192
Relay Unit
192
Fuse
192
Section 5. Earthing Point
195
Section 6. Wiring Diagram
197
Section 7. Troubleshooting
198
Chapter 11. Service Standard and Other Information
203
Section 1. Service Standards
204
Engine Accessories
204
Transmission
206
Rear Axle
209
Power Steering System
209
Hydraulic System
209
Electrical Equipment
212
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Mahindra 2810 Specifications
General
Engine Power
28 HP
Engine Cylinders
3
Drive
2WD
Engine Type
Diesel
Transmission
8 Forward + 2 Reverse
Steering Type
Manual
Clutch Type
Single
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