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Mahindra 60 Series - User Manual

Mahindra 60 Series
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INDEX
OPERATOR'S MANUAL
'60' Series
8560 2WD / 4WD
Main Menu
contactus@almats.com
Tier - III Compliant

Table of Contents

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Mahindra 60 Series Specifications

General IconGeneral
BrandMahindra
Model60 Series
CategoryTractor
LanguageEnglish

Summary

About This Manual

Introduction to the Tractor

General Description of the Tractor

General Construction

Describes the tractor's main structure, forming a rigid unit.

Engine Specifications

Details the tractor's engine type, displacement, and compliance.

Front Axle and Wheels

Explains the front axle and wheel design for 2WD and 4WD models.

Power Steering System

Explains the hydrostatic steering unit and its components.

Clutch and Transmission

Describes the dual clutch assembly and transmission type.

Rear Axle and Brakes

Explains rear axle mounting and the oil-immersed disc brake system.

Hydraulic System

Explains the live hydraulic system and common oil reservoir.

Three Point Linkages

Describes the Category 2 linkage suitability for implements.

Electrical System Overview

Lists components of the tractor's electrical system.

Owner Assistance

Owner’s Personal Data

ROPS (Roll Over Protective Structure)

ROPS Structure and Purpose

Explains the purpose and need for ROPS for operator protection.

ROPS Maintenance and Inspection

Details checks for ROPS and seat belt integrity.

ROPS Damage Assessment

Explains what to do if the ROPS is damaged.

Safety Instructions - General

Safety Information Recognition

Explains safety symbols and signal words for hazard identification.

General Safety Precautions

Advises reading all safety instructions carefully for personal safety.

Child Safety on Tractor

Instructions for keeping children away from the tractor during operation.

ROPS and Seat Belt Usage

Reiterates ROPS and seat belt usage importance for safety.

Tipping Prevention

Lists actions to prevent tractor tipping.

Safety Instructions - Operational

Safe Tractor Parking

Steps for safely parking the tractor.

Rider Safety

Prohibits carrying extra riders on the tractor.

Fuel Handling Safety

Safety measures for handling flammable fuel.

Rotating Shaft Safety

Warning about entanglement with rotating parts.

Safety Lighting and Devices

Recommends using safety lights and SMV signs.

Safety Instructions - Maintenance and Hazards

Safe Tractor Servicing

Safety precautions when servicing the tractor.

Maintenance Safety Practices

Emphasizes safe maintenance practices.

Battery Acid Safety

Safety measures when handling battery acid.

Battery Explosion Prevention

Precautions to avoid battery explosions.

Safety Instructions - System Hazards

High-Pressure Fluid Hazards

Warnings about high-pressure fluid penetration hazards.

Ventilation for Engine Operation

Importance of ventilation for engine exhaust.

Slow Moving Vehicle Emblem

Proper use and visibility of the SMV emblem.

Tractor Runaway Prevention

Precautions to prevent accidental tractor runaway.

Safety Signs Identification

Transport Safety Warnings

General warning sign for transporting implements.

Fuel and Starting Warnings

Caution signs for fuel and starting procedures.

Runaway Hazard Warnings

Danger sign for avoiding machine runaway.

Clothing Hazard Warnings

Warning about handling clothing near moving parts.

More Safety Signs

Operation and Battery Hazard Warnings

Warnings about tractor operation and battery hazards.

Brake Linkage Cautions

Caution about checking brake linkages.

Additional Safety Signs

Starting Aid Warnings

Warning about using ether or gasoline as starting aid.

Ignition and Guard Warnings

Caution about turning ignition and guard warnings.

PTO Safety Warnings

Warning about PTO operation and safety.

Universal Symbols

Engine Views (LH & RH)

Tractor Lamps Identification

Controls, Instruments & Operations

Instrument Cluster Overview

Introduces the instrument cluster and its purpose.

Operator Controls Layout

Identifies front, LH, and RH operator control locations.

Tractor Switches Overview

Introduces the various switches on the tractor.

Instrument Cluster Details

Gauges and Meters

Details RPM meter, fuel, and temperature gauges.

Warning and Status Indicators

Lists indicators for defects, warnings, and status.

Indicator Functions - Engine

Engine Status Indicators

Explains indicators for engine temp, oil, and status.

Transmission and PTO Indicators

Explains indicators for transmission and PTO status.

System Status Indicators

Operational System Indicators

Explains indicators for brake, lights, battery, air filter, emission control.

Additional Indicators and Alerts

Operational and PTO Indicators

Explains 4WD, PTO RPM, heater, service due indicators.

System Alerts and Buzzers

Explains beeper output and low oil pressure alerts.

Tractor Switches

Scuttle and Plow Lamp Switch

Controls scuttle and plow lamps.

Light Switch Operation

Controls various lighting functions.

Turn Signal Switch Function

Operates left and right turn signals.

Key Switch Operation

Controls ignition and starting circuits.

Hazard Switch Function

Activates hazard warning lights.

Switch Operation Details

Scuttle Lamp Switch Operation

Details the 4-way rotary switch positions.

Light Switch Operation Details

Explains the 4-way rotary light switch.

Turn Signal Switch Details

Describes the 3-way rotary turn signal switch.

Key Switch Positions

Details the 4-way rotary key switch positions.

Hazard Switch Operation

Explains the piano type hazard switch.

Horn Operation

How to operate the horn.

Tractor Controls

Operator Controls Layout

Identifies front, LH, and RH operator control locations.

Control Identification List

Lists and labels all controls for operator reference.

Operator Seat Adjustments

Seat Position Adjustment

Steps to adjust seat forward/rearward.

Seat Weight Adjustment

How to adjust seat suspension based on weight.

Seat Tilt Adjustment

How to adjust the seat tilt angle.

Seat Belt Usage

Importance and use of the seat belt.

Throttle and Storage Controls

Hand Throttle Operation

How to set and use the hand throttle.

Foot Throttle Operation

Using the foot throttle for speed changes.

Can Holder and Glove Box

Location of the can holder and glove box.

Steering and 4 WD Controls

Tilt Steering Adjustment

How to tilt the steering wheel.

4 WD Engagement Lever

How to engage/disengage 4WD.

Brake Controls

Tractor Brake Operation

Describes independent and latched brake operation.

Parking Brake Operation

How to lock and unlock the parking brake.

Differential Lock and Clutch

Differential Lock Pedal

Operation and use of the differential lock.

Main and IPTO Clutch

Describes the dual clutch for main drive and PTO.

PTO Operation

PTO Engagement

How to engage/disengage PTO via lever.

IPTO Clutch System

Explains independent PTO clutch operation.

Transmission Shift Levers

F-R Shuttle Shift Lever

How to select forward, reverse, or neutral.

Range Shift Lever Operation

How to select speed ranges (High, Medium, Low).

Speed Shift and Auxiliary Valve

Speed Shift Lever Operation

How to select gears 1 through 4.

Auxiliary Valve Function

Describes the bi-directional levers and positions.

Loader Connection

How to connect loader valve to the tractor.

Hood Operation

Opening the Tractor Hood

Steps to open the tractor hood.

Closing the Tractor Hood

Steps to close the tractor hood.

Side Panel Operation

Opening Side Panels

Steps to open the side panels.

Closing Side Panels

Steps to close the side panels.

Emission Control System

ECS System Explanation

Explains the ECS system purpose and indicator.

PTO Speed Selection

Hydraulic System and Linkage

Three Point Linkage Components

Lists components of the three-point linkage.

Quadrant Control Assembly

Identifies levers for position and draft control.

Position Control Operation

Quadrant Assembly Controls

Explains position and draft control systems.

Position Control Lever Usage

How to use the position control lever.

Position Control Lever Stop Setting

Setting the stop screw for position control.

Draft Control Operation

Draft Control System

Explains how draft control works.

Setting the Draft Control Lever

Steps to set the draft control lever.

Three Point Linkage Details

Toplink Adjustment

How to attach and adjust the toplink.

Draft Sensing Bracket Hitching

Explains hitching options on the bracket.

Telescopic Lower Links Connection

How to connect and secure lower links.

Linkage Adjustments

Adjustable Lift Rods

How to use lift rods for side-to-side leveling.

Lateral Stabilizers Adjustment

Adjustment for fixed or floating implement positions.

Drawbar Attachments

Swinging Drawbar Operation

How to attach and adjust the drawbar.

Drawbar Length Adjustment

Steps to adjust the drawbar length.

Using Swinging Drawbar

Steps for using the swinging drawbar.

PTO and Weight Attachments

Attaching PTO Implements

Steps for attaching PTO driven implements.

Jerrycan Weights Usage

How to use and remove Jerrycan weights.

Optional Wheel Weights

Information on optional wheel weights.

Front Wheel Tread Adjustment

2 WD Front Wheel Tread Adjustment

How to adjust front wheel tread on 2WD.

Wheel Tread Adjustments

4 WD Front Wheel Tread Adjustment

How to adjust front wheel tread on 4WD.

Rear Wheel Tread Adjustment

How to adjust rear wheel tread.

Pneumatic Tires

Adding Liquid Weight to Tires

Steps for filling tires with liquid weight.

Tire Inflation and Precautions

Proper tire inflation and precautions.

Tire Care and Mounting

Tire Maintenance and Care

Proper maintenance and handling of tires.

Tire Pressure for Transport

Tire pressure for transporting the tractor.

Tire Protection During Storage

Protecting tires during storage.

Mounting Tires on Rims

Procedures for mounting tires on the rim.

Tractor Operating Instructions

Pre-Start Tractor Checks

Pre-start checks and procedures before operating.

Tractor Starting Procedure

Steps for starting the engine safely.

Engine Stopping Procedure

Procedures for safely stopping the engine.

Cold Starting Aid Usage

Operation of the cold starting aid.

Glow Plug Information

Information on glow plugs for cold conditions.

Instrument Cluster Indicators

Indicator Lights During Operation

Explains indicator lights during different operations.

Tractor Operating Precautions

General Operating Precautions

General precautions for operating the tractor.

Neutral Switch Safety

Safety switch for transmission neutral.

Tractor and Driving Precautions

Tractor Safety Guidelines

General precautions related to the tractor itself.

Safe Driving Practices

Precautions for safe tractor driving.

Servicing Safety Guidelines

Safety precautions during servicing.

Driving and Servicing Precautions

Additional Driving Precautions

Additional driving precautions for safety.

Maintenance Safety Precautions

Safety guidelines for tractor maintenance.

PTO, ROPS, Towing, and Fuel Precautions

PTO Operation Safety

Safety precautions for PTO operation.

ROPS Safety Guidelines

Safety guidelines related to ROPS.

Tractor Transport Safety

Steps for safely transporting the tractor.

Towing Safety Measures

Safety precautions for towing.

Diesel Fuel Handling Safety

Safety guidelines for handling diesel fuel.

Dos and Donts

Cooling System Maintenance

Cooling System Components

Overview of the cooling system components.

Radiator and Cap Maintenance

Details of the radiator and its maintenance.

Surge Tank and Thermostat Function

Role of the surge tank and thermostat.

Cooling System Components and Belts

Water Pump and Hose Connections

Information on water pump and checking hoses.

Fan and Belt Maintenance

Maintenance of the fan and belts.

Belt Adjustment and Replacement

How to adjust and replace fan belts.

Cooling System Draining and Cleaning

How to drain and clean the cooling system.

Coolant Addition and Protection

Adding Coolant to System

Steps for adding coolant to the system.

Cooling System Protection Measures

Preventing rust and overheating in the cooling system.

Cooling System Trash Guards

Transmission Oil Cooler Trash Guard

Cleaning the trash guard for the oil cooler.

Radiator and Intercooler Trash Guards

Cleaning the trash guards for radiator and intercooler.

Engine Valve Clearance

Adjusting Engine Valve Clearance

Steps for adjusting engine valve clearance.

Air Intake System

Air Cleaner Function and Parts

Function and importance of the air cleaner.

Air Cleaner Filter Maintenance

Cleaning and replacement of paper element and safety cartridge.

Dust Collector Bowl Operation

How the dust collector bowl works.

Fuel System Overview

Clean Diesel Fuel Importance

Importance of clean fuel and filters.

Fuel Filter Bleeding Procedure

Steps to bleed air from the fuel filter.

Fuel Injection Pump Bleeding

Steps to bleed air from the fuel injection pump.

Fuel Tank and Pipe Maintenance

Maintenance of fuel tank and pipes.

Fuel Injection Pump Tamper Proofing

Protection of the fuel injection pump.

Fuel Filter Servicing

Fuel Filter Life and Replacement

Fuel filter life, drain points, and replacement.

Servicing Fuel Filter Assemblies

Steps for servicing the primary and secondary filters.

Lubrication System Checks

Engine Oil Level Check

How to check engine oil level.

Engine Oil Change Procedure

Steps for changing engine oil.

Engine Oil Filter Replacement

Importance and replacement of the engine oil filter.

Spin-On Filter Change

Steps for changing spin-on oil filters.

Turbocharger Checks

Periodic checks for the turbocharger.

Electrical System Maintenance

Battery Terminal Cleaning

Cleaning and maintaining battery terminals.

Battery Servicing and Charging

Battery servicing and charging checks.

Battery Performance in Cold

How temperature affects battery capacity.

Electrical System Checks

Alternator Charging System Checks

Checks for the alternator charging system.

Charging Circuit Troubleshooting

Troubleshooting low battery charge issues.

Starter Motor Removal and Installation

Steps to remove and install the starter motor.

Hydraulic and Transmission Oil

Adding Hydraulic and Transmission Oil

How to check and add oil to the system.

Adding Oil to Rear Axle

Steps for adding oil to the rear axle.

Hydraulic and Transmission Filters

Hydraulic and Transmission Filter Changes

Changing transmission and suction filters.

Hydraulic and Transmission Strainers

Hydraulic and Transmission Strainer Cleaning

Cleaning the suction strainer.

Transmission Oil Drain Plugs

Location of transmission oil drain plugs.

Power Steering System

Filling and Air Bleeding Power Steering

Steps for filling and bleeding the system.

Power Steering Maintenance Tips

Recommendations for power steering maintenance.

Front Axle Adjustments

Front Wheel Toe-in Check

How to check and adjust front wheel toe-in.

2 WD Front Wheel Bearing Preload

Proper preloading of front wheel bearings on 2WD.

Clutch Pedal Free Play

Adjusting Clutch Pedal Free Play

How to measure and adjust clutch pedal free play.

Brake Pedal Free Play

Adjusting Brake Pedal Free Play

How to measure and adjust brake pedal free play.

Head Lamp Adjustment

Head Lamp Adjustment Procedure

Steps for adjusting headlamp covers and beams.

Head Lamp Aiming Guide

Procedure for aiming headlamps against a wall.

Lubricant Information

General Lubricant Information

General information on oil life and contamination.

Lubricant Storage Guidelines

Proper storage of lubricants.

Alternate and Synthetic Lubricants

Usage of alternate and synthetic lubricants.

Diesel Engine Oil Properties

Properties and suitability of engine oils.

Mixing Lubricants Advisory

Advisories on mixing different oil brands.

Engine Oil and Power Steering Fluids

Engine Oil Selection Guide

Engine oil specifications and selection.

Engine Oil Viscosity Selection

How to select engine oil viscosity for temperature.

Power Steering Fluid Recommendations

Recommended fluids for the power steering system.

Transmission, Chassis, and Axle Lubricants

Lubricants for Transmission, Hydraulics, Brakes

Lubricant types for these systems.

Chassis Lubricant Types

Grease types for pins and bushings.

Front Axle Gear Oil

Gear oil specifications for the front axle.

Oil Specifications Chart

Chart of oil types and temperatures.

Special Bolt Torques

Tractor Specifications - 2 WD

Engine Specifications

Detailed specifications of the engine.

Clutch and Transmission Specs

Clutch and transmission specifications.

Steering and PTO Specifications

Steering and PTO specifications.

Brake and Hydraulic System Specs

Brake and hydraulic system details.

Linkage and Valve Specifications

3-point linkage and auxiliary valve specifications.

Tractor Specifications - 2 WD (cont.)

Dimensions and Tread Adjustments

Standard dimensions and tread adjustment ranges.

Operating Weight and Tires

Approximate operating weight and standard tire sizes.

Capacities and Speed Chart

Fluid capacities and speed chart.

Tractor Specifications - 4 WD

4 WD Engine and Clutch Specs

Engine and clutch details for the 4WD model.

4 WD Transmission and Steering Specs

Transmission and steering system for the 4WD model.

4 WD PTO, Brake, Hydraulic Specs

PTO, brake, and hydraulic system for the 4WD model.

4 WD Linkage and Valve Specs

3-point linkage and auxiliary valve specifications for the 4WD model.

Tractor Specifications - 4 WD (cont.)

4 WD Dimensions and Tread

Standard dimensions and tread adjustment ranges for the 4WD model.

4 WD Weight, Tires, Capacities, Speeds

Weight, tires, capacities, and speed chart for the 4WD model.

Troubleshooting Engine Start Issues

Engine Fails to Start

Common causes and remedies for starting failure.

Starter Motor Inoperative

Troubleshooting starter motor issues.

Engine Cranks But Wont Start

Causes and solutions for engine cranking without starting.

Loss of Engine Power

Troubleshooting engine power loss.

Troubleshooting Engine Operation

Engine Misfires and Idle Problems

Causes and remedies for engine misfires and improper idling.

Troubleshooting Engine Performance

Engine Vibration and Knocking

Causes and remedies for engine vibration and knocking.

Excessive Oil Consumption

Causes and solutions for high oil consumption.

Engine Overheating Issues

Troubleshooting engine overheating issues.

Troubleshooting Smoke and Fuel Issues

Engine Smoke Issues (White, Blue, Black;Gray)

Causes and remedies for various engine smoke colors.

Troubleshooting Fuel, Turbocharger, and Oil

Excessive Fuel Consumption

Causes and remedies for excessive fuel use.

Turbocharger Malfunctions

Troubleshooting turbocharger issues.

High Oil Consumption

Troubleshooting high oil consumption.

Troubleshooting Hydraulics and System Overheating

Hydraulic Lifting Problems

Causes and remedies for lifting issues.

Hydraulic System Overheating

Troubleshooting hydraulic system overheating.

Troubleshooting Brakes, Transmission, and Electricals

Brake System Problems

Troubleshooting brake performance.

Transmission Shifting Issues

Troubleshooting transmission shifting and noise.

Electrical System Problems

Troubleshooting electrical system issues.

Battery Charging Problems

Causes and solutions for charging problems.

Starter Motor Problems

Troubleshooting starter motor issues.

Troubleshooting Lighting and Power Steering

Lighting System Issues

Troubleshooting lighting system problems.

Power Steering Problems

Troubleshooting steering wander and effort.

Tractor History Card

Service Record

Part Replacement Record

Daily Operating Log

Tractor Storage Precautions

Lubrication and Greasing Chart

Routine Service Schedule - 8560 2 WD

Routine Service Schedule - 8560 4 WD

Wiring Diagram

Individual Circuit Diagrams

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