Maxon GPTLR-44 - Step 5: Connect Power Cable; Terminal Lug and Heat Shrink Installation; Connecting to Starter Solenoid

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35
STEP 5 - CONNECT POWER CABLE - Continued
TYPICAL FUSED POWER CABLE CONNECTION
(GRAVITY DOWN PUMP SHOWN)
FIG. 35-3
3. On the bare wire end of fused power
cable, keep enough length to attach
copper terminal lug and reach starter
solenoid without putting tension on
cable (after connection) (FIG. 35-1).
Measure (if needed) and then cut
excess cable from bare wire end of
cable. Put heat shrink tubing (parts
box) (FIG. 35-1) on the end of the
cable (leave room for terminal lug).
Crimp copper terminal lug (from parts
box) on the fused power cable and
shrink the heat shrink tubing (FIG.
35-2).
PLACING TERMINAL LUG & HEAT SHRINK
TUBING ON FUSED POWER CABLE
FIG. 35-1
TYPICAL FUSED POWER CABLE WITH
TERMINAL LUG INSTALLED
FIG. 35-2
4. Remove hex nut and lock wash-
er from battery terminal post on
the starter solenoid. Connect the
fused power cable to the starter
solenoid as shown in FIG. 35-3.
Reinstall and tighten lock washer
and hex nut. Torque hex nut to
35 lb-in maximum.
NOTE: Electrical lines must be run into pump box through sealing grom-
mets (FIG. 35-3). To ensure a good seal on hydraulic & electrical
lines, never cut the sealing grommets.
2. Run fused power cable through grom-
met on pump mounting plate
(FIG. 35-3).
BATTERY
TERMINAL POST
FUSED
POWER CABLE
STARTER
SOLENOID
LOCK
WASHER
HEX
NUT
GROMMET
PUMP MOUNTING
PLATE
COPPER TERMINAL LUG
FUSED POWER CABLE
(BARE WIRE END)
HEAT SHRINK TUBING
(P/N 253316-04)
Do not over-tighten the terminal
nuts on starter solenoid. For the
load terminals, torque nuts to 35
lb.-in. max. Torque the nuts on #10-
32 control terminals 15 lb-in max.
CAUTION
COPPER
TERMINAL LUG
DRIP
LOOP