Maytronics BIO User Manual

BIO Assembly Instructions
Page 1 of 14
Table of Contents
1. Assembling the Diaphragms ............................................................................................................. 2
2. Assembling the Motor Unit ............................................................................................................... 2
3. Assembling the Driving System ........................................................................................................ 3
4. Assembling the Side Panels .............................................................................................................. 5
5. Assembling the Floating Cable ......................................................................................................... 6
6. Positioning the Floats ....................................................................................................................... 7
7. Positioning the Brush Covers............................................................................................................ 8
8. Assembling the Outer Casing ........................................................................................................... 8
9. Assembling the Impeller Cover ........................................................................................................ 9
01. Assembling the Cartridge Door...................................................................................................... 10
11. Assembling the Handle ................................................................................................................. 11
12. Assembling the Suction Inlet Plug ................................................................................................ 12
13. Assembling the Brushes ............................................................................................................... 13

Maytronics BIO Specifications

General

Cleaning Cycle Time	2 hours
Remote Control	No
Type	Robotic
Filtration	Fine
Warranty	2 years

Summary

1. Assembling the Diaphragms

Step 1.1 Insert two diaphragms.

Insert two diaphragms into the unit as per the illustration.

2. Assembling the Motor Unit

Step 2.1 There is only one way to place the motor unit in the frame.

Place the motor unit into the frame in the correct orientation.

Step 2.2 Secure the motor unit to the frame with 4X KA50X20 screws.

Secure the motor unit to the robot frame using four KA50X20 screws.

3. Assembling the Driving System

Step 3.1 Place 4 guide wheels on both sides of the robot.

Attach four guide wheels to each side of the robot.

Step 3.2 Put 2 hexagon adaptors into the pulley.

Insert two hexagon adaptors into the pulley mechanism.

Step 3.3 Put the pulley and the Active Brush gear in their places on both sides of the robot.

Install the pulley and Active Brush gear on both sides of the robot.

Step 3.4 Place the track in its place as shown on both sides of the robot.

Position the drive tracks on both sides of the robot.

4. Assembling the Side Panels

Step 4.1 Put the side panels into place on both sides of the robot.

Position the side panels onto both sides of the robot.

Step 4.2 Secure the side panels in place with 4 KA50X20 screws on both sides of the robot.

Fasten the side panels with four KA50X20 screws on each side.

5. Assembling the Floating Cable

Step 5.1 Connect the cable's retrofit to motor unit (mind the slot shape) and press it firmly.

Connect the floating cable connector to the motor unit, aligning the slot shape.

Step 5.2 Press the seal firmly to the terminal.

Ensure the seal is pressed firmly against the terminal.

Step 5.3 Tighten the nut properly by hand.

Manually tighten the nut securely.

Step 5.4 Position the floating cable on the motor unit and secure the cable holders with 4 50X12 screws.

Mount the floating cable and secure its holders with four 50X12 screws.

6. Positioning the Floats

Step 6.1 Place the two floats on the motor unit.

Attach the two floats to the motor unit.

7. Positioning the Brush Covers

Step 7.1 Position the 2 brush safety covers on both sides of the robot.

Place the brush safety covers on both sides of the robot.

8. Assembling the Outer Casing

Step 8.1 Place the outer casing on the frame.

Position the outer casing onto the robot's frame.

Step 8.2 Secure the outer casing to the frame with 4 50X20 screws.

Fasten the outer casing to the frame using four 50X20 screws.

9. Assembling the Impeller Cover

Step 9.1 Place the cable support in its place on the outer casing before closing the impeller cover.

Step 9.2 Position the impeller cover diagonally on the outer casing.

Step 9.3 Secure the impeller cover with a 50X12 screw.

10. Assembling the Cartridge Door

Step 10.1 Place the cartridge door on the casing

Step 10.2 Press strongly on the bottom of the door to fit the clips into place.

11. Assembling the Handle

Step 11.1 Position the handle.

Step 11.2 Secure the handle in place with 2 50X20 screws.

12. Assembling the Suction Inlet Plug

Step 12.1 Place the inlet on the side of the hose connection.

Step 12.2 Assemble the inlet.

13. Assembling the Brushes

Step 13.1 Place the Active Brush in its place.

Step 13.2 Secure the Active Brush in place with 4 50X20 screws.

Step 13.3 Place one brush in place.

Step 13.4 Place the second brush in its place by pulling it strongly against you.

1. Dismantling the Handle

Step 1.1 Unscrew the 2 screws holding the handle in place.

Step 1.2 Take the handle off.

2. Dismantling the Cartridge Door

Step 2.1 Dismantle the cartridge door using a flat screwdriver as shown in the picture.

Step 2.2 Remove the cartridge doors from both sides of the Dolphin.

Step 2.3 Remove the suction sleeve.

3. Dismantling the Impeller Cover

Step 3.1 Unscrew the screw holding the impeller cover in place.

Step 3.2 Lift the impeller cover up from one side and take it off.

4. Dismantling the Outer Casing

Step 4.1 Remove the black grommet.

Step 4.2 Unscrew the 4 screws holding the outer casing in place.

Step 4.3 Hold the outer casing on both sides and pull it up.

5. Dismantling the Cable

Step 5.1 Remove 2 floats from the motor unit.

Step 5.2 Unscrew the 4 screws securing the cable holder

Step 5.3 Unscrew the cable from the motor unit.

Step 5.4 Unplug the cable.

6. Dismantling the Side Panels

Step 6.1 Unscrew the 4 screws holding each panel in place.

Step 6.2 Pull the side panels off.

7. Dismantling the Driving System

Step 7.1 Remove the pulley together with the track from both sides of the robot.

Step 7.2 Remove the guide wheels.

Step 7.3 Remove the Active Brush's driving wheel from both sides of the robot.

Step 7.4 Remove the side floats from both sides of the robot.

8. Dismantling the Motor Unit

Step 8.1 Unscrew the 4 screws securing the motor unit to the frame.

Step 8.2 Remove the motor unit.

9. Dismantling the Suction Inlet Plug

Step 9.1 Dismantle the inlet using a small and flat screwdriver.

Step 9.2 Remove the inlet.

10. Dismantling the Brushes

Step 10.1 Remove the brushes.

Step 10.2 Open the 4 screws holding the active brush in place.

Step 10.3 Remove the Active Brush.

11. Dismantling the Diaphragms

Step 11.1 Remove the 2 diaphragms.