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B4 NON-STOP
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Meler B4 NON-STOP - Page 78
78 pages
Manual
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F
or mor
e information speak with your F
ock
e Meler r
epr
esentative:
F
ocke Meler Gluing Solutions, S.A.
Pol. Arazuri-Ork
oien, c/B, nº3 A
E-31170 Arazuri - Navarra - Spain
Phone: +34 948 351 110
info@mel
er
.eu -
www.meler
.eu
A Fock
e Group Company
77
Table of Contents
Main Page
Default Chapter
3
Table of Contents
3
1 Safety Guidelines
9
General
9
Symbols
9
Mechanical Components
10
Electrical Components
10
Hydraulic Components
10
Pneumatic Components
10
Thermal Components
11
Materials
11
Noise Emission Declaration
11
Intended Use
12
Limited Use
12
2 Introduction
13
Description
14
Operating Modes
14
Melter Identification
15
Main Components
16
Control Panel
17
Pumping Control Card Components
18
Optional Equipment
18
3 Installation
19
Introduction
19
Installation Requirements
19
Free Space
19
Electrical Consumption
20
Compressed Air
20
Other Factors
20
Unpacking
21
Contents
21
Mounting the Equipment
21
Electrical Power Supply Connection
21
Pneumatic Connection
22
Hose and Applicator Connection
22
Programming Parameters
23
Programming Working Temperatures
23
Selecting the Overheating Value
23
Keeping a Component on Display
24
External I/O Connections
24
Temperature Ok
25
External Standby
25
Starting up the Motor (Ok Ext)
26
Motor Speed Set Point Reference (Ref Ext)
27
Failures Output in Pump Control Card
27
4 Melter Operation
29
General Information
29
Loading the Adhesive into the Cylindrical Hopper
30
Starting up the Melter
31
Melter Displays
32
Temperature Display for each Component
33
Alarm Display
33
Display and Adjustment of the Cylinder Working Temperature
34
Temperature Adjustment
34
Programming the Melter Parameters
35
Setting the Clock
36
Setting the Current Day and Time
36
Programming Equipment Activation/Deactivation
37
Disabling the Equipment Activation/Deactivation Program
38
Programming the Activation/Deactivation of the Equipment's Standby Function
38
Disabling the Equipment Standby Function Program
39
Special Function Buttons
40
Pump Start-Up
41
Pumping Control
41
Starting up the Pump Control Card
41
Pumping Safety Measures
42
Password Security
42
LED Indicators
43
Modes of Operation
44
Mode of Operation with Internal Pumping Control and Internal Speed Control
44
Mode of Operation with Internal Pumping Control and External Speed Control
45
Mode of Operation with External Pumping Control and Internal Speed Control
46
Mode of Operation with External Pumping Control and External Speed Control
47
User Configuration Menu
49
Displaying Alarms and Reset Function
49
Maximum Rpm Alarm
49
Minimum Rpm Alarm
50
Variator Alarm
50
Configuring Speed Ramp
50
Programming Speed Ramp
51
Current Vin Voltage Display
52
Regulating the Bypass Valve
52
Adjusting the Manual Valve
53
Pneumatic Valve Control
53
Turning off the Melter
53
5 Maintenance
55
External Cleaning
55
System Depressurisation
56
Cleaning the Tank
57
Changing Adhesive Type
57
Cleaning Burnt Adhesive
57
Emptying the Tank
58
Cleaning the Tank with Cleaning Pellets
58
Filter Maintenance
59
Pump Maintenance
60
Leakage Inspection
60
Gear Motor Maintenance
60
Cleaning the Motor Fan
60
Checking the Lubricant
60
Recommended Lubricant
61
Safety Thermostat
61
Removing the Equipment from Its Base
61
6 Technical Characteristics
63
General
63
Dimensions
64
Melting Unit
64
Base Plate
64
Accessories
64
Level Control System
64
7 Electrical Drawings
65
8 Pneumatic Drawings
67
Components List
67
Pneumatic Cylinder Control System
67
Pneumatic By-Pass Valve Control System (Optional)
68
9 Spare Part List
69
Tank Group
71
Distributor Unit
72
Motor- Pump Unit
73
Electric Panel and Auxiliary Components
74
Warning Light Unit (Optional)
75
Ec Declaration of Conformity
77
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