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Mercury MerCruiser Series User Manual

Mercury MerCruiser Series
101 pages
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Welcome
You have selected one of the finest marine power packages available. It incorporates numerous design features to
ensure operating ease and durability.
With proper care and maintenance, you will enjoy using this product for many boating seasons. To ensure maximum
performance and carefree use, we ask that you thoroughly read this manual.
The Operation and Maintenance Manual contains specific instructions for using and maintaining your product. We
suggest that this manual remain with the product for ready reference whenever you are on the water.
Thank you for purchasing one of our products. We sincerely hope your boating experience will be pleasant!
Mercury Marine, Fond du Lac, Wisconsin, U.S.A.
Name / function:
John Pfeifer, President,
Mercury Marine
Read This Manual Thoroughly
IMPORTANT: If you do not understand any portion of this manual, contact your dealer. Your dealer can also provide a
demonstration of actual starting and operating procedures.
Notice
Throughout this publication, and on your power package, warnings, cautions, and notices, accompanied by the Hazard
Symbol
!
, may be used to alert the installer and user to special instructions concerning a particular service or
operation that may be hazardous if performed incorrectly or carelessly. Observe them carefully.
These safety alerts alone cannot eliminate the hazards that they signal. Strict compliance with these special instructions
while performing the service, plus common sense operation, are major accident prevention measures.
!
WARNING
Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
!
CAUTION
Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE
Indicates a situation which, if not avoided, could result in engine or major component failure.
IMPORTANT: Identifies information essential to the successful completion of the task.
NOTE: Indicates information that helps in the understanding of a particular step or action.
IMPORTANT: The operator (driver) is responsible for the correct and safe operation of the boat, the equipment aboard,
and the safety of all occupants aboard. We strongly recommend that the operator read this Operation and Maintenance
Manual and thoroughly understand the operational instructions for the power package and all related accessories before
the boat is used.
!
WARNING
The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth
defects or other reproductive harm.
The serial numbers are the manufacturer’s keys to numerous engineering details that apply to your Mercury Marine
power package. When contacting Mercury Marine about service, always specify model and serial numbers.
Descriptions and specifications contained herein were in effect at the time this was approved for printing. Mercury
Marine, whose policies are based on continuous improvement, reserves the right to discontinue models at any time or to
change specifications or designs without notice and without incurring obligation.
© 2018 Mercury Marine
6.7L Tier 3 Diesel Inboard Models
8M0117076 218 eng

Table of Contents

Questions and Answers:

Mercury MerCruiser Series Specifications

General IconGeneral
Horsepower Range135-430 HP
Number of Cylinders4, 6, 8
Displacement Range3.0L - 8.2L
Engine TypeInboard/Outboard
Fuel TypeGasoline
Cooling SystemWater Cooled
WeightVaries by model

Summary

Welcome and Safety Information

Product Welcome

Brief greeting and product introduction from Mercury Marine.

Manual Understanding and Safety

Importance of reading the manual and understanding safety symbols like Warning and Caution.

Operator Responsibilities and Warnings

Highlights the operator's role in safe operation and specific warnings like California emissions.

Warranty and Identification

Warranty Message and Legal Notices

Overview of the limited warranty, copyright, and trademark information.

Identification Records Section

Section for recording engine and boat identification details.

Section 1 - Warranty

Warranty Registration and Transfer

Procedures for registering new products and transferring warranty coverage.

Recreational Use Limited Warranty

Details coverage, duration, and requirements for recreational use.

Light Duty Commercial Use Limited Warranty

Details coverage, duration, and requirements for commercial use.

Warranty Exclusions and Limitations

Lists what is not covered by warranty and important legal disclaimers.

Section 2 - Power Package Operation

Identification and Controls

Locating serial numbers, labels, key, lanyard, and E-stop switches.

Instrumentation and Displays

Description of VesselView, SmartCraft, and System Link gauges.

Remote Control Systems (DTS)

Operation of single and dual-handle throttle and shift controls.

Special DTS Operating Modes

Explanation of Dock, Throttle Only, 1 Lever, and Sync functions.

System Protection and Alerts

Helm transfer, electrical protection, warning systems, and Guardian strategy.

Section 3 - On the Water Operation

Safe Boating Practices and CO Awareness

General safety, ventilation, and carbon monoxide hazards.

Engine Operation Procedures

Starting, shifting, stopping, warm-up, and cold weather engine operation.

Operating Safely and Avoiding Hazards

Protecting people, high-speed, wave jumping, and underwater obstacles.

Performance Factors and Initial Setup

Conditions affecting operation, propeller selection, and break-in.

Section 4 - Specifications

Fuel, Coolant, and Oil Requirements

Specifications for fuel, antifreeze/coolant, and engine oil.

Engine and Transmission Specifications

Key engine performance metrics and ZF transmission details.

Section 5 - Maintenance

Maintenance Responsibilities and Schedules

Owner, dealer roles, and routine/scheduled maintenance intervals.

Engine Fluid and Filter Service

Procedures for checking/changing engine oil, coolant, and fuel filters.

Transmission and Cooling System Service

Maintenance for transmission fluid and the seawater cooling system.

Corrosion Protection, Drive Belts, and Battery

Anodes, drive belts, battery care, and related protection measures.

Section 7 - Troubleshooting

Troubleshooting Charts and Common Issues

General problem diagnosis charts for common engine issues.

Engine and System Specific Issues

Diagnosing oil pressure, battery charging, and performance problems.

Section 8 - Customer Assistance

Service and Parts Support

How to get service, obtain parts, and resolve problems with dealers.

Contacting Mercury Marine Service

Contact information for Mercury Marine customer support.

Ordering Literature and Documentation

Instructions on how to obtain manuals and technical literature.

Section 9 - Checklists

Predelivery and Delivery Inspection Checklists

Checklists for pre-delivery inspection and customer handover.

Section 10 - Maintenance Log

Scheduled Maintenance Log Entries

Forms for logging scheduled service intervals and dealer information.

Vessel Maintenance Notes Record

General log for recording all maintenance performed on the power package.

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