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Mercury MerCruiser Series User Manual

Mercury MerCruiser Series
101 pages
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Predelivery Inspection Checklist
IMPORTANT: This checklist is for packages that are not equipped with joystick piloting. For engine packages equipped with
joystick piloting, use the checklist included with the joystick piloting operation manual.
Perform these tasks before the Customer Delivery Inspection (CDI).
N/A
Check/
Adjust
Item N/A
Check/
Adjust
Item
Check Before Running OntheWater Test
Drain plug in and petcocks closed Starter neutral safety switch operation
Seawater inlet valve open Water pump operation
Engine mounts tight Instruments operation
Engine alignment Fuel leaks
Batteries fully charged and secured Oil leaks
All electrical connections tight Water leaks
Exhaust system hose clamps tight Exhaust leaks
Seawater system hose clamps tight Idle________ RPM, within specifications
All fuel connections tight Forward ‑ Neutral ‑ Reverse gear operation
Correct rotation propeller (installed and torqued) Steering operation throughout range
Throttle, shift, and steering system fasteners
tightened properly
Acceleration from idle RPM
Crankcase oil level
WOT________ RPM within specifications (in
FORWARD gear)
Power steering fluid level Trim tab adjustment
Closed cooling level Boat handling
Transmission fluid level
After OntheWater Test
Audio warning system operation Fuel, oil, coolant, water, and fluid leaks
MerCathode is connected to a battery—controller
light is illuminated verifying it is connected to
power
Oil and fluid levels
Apply Mercury Corrosion Guard to engine
package
Customer Delivery Inspection
IMPORTANT: This checklist is for packages that are not equipped with joystick piloting. For engine packages equipped with
joystick piloting, use the checklist included with the joystick piloting operation manual.
Perform these tasks after the Predelivery Inspection (PDI).
This inspection must take place in the presence of the customer.
N/A
Completed Item
Operation and Maintenance manual—provide and review with customer. Emphasize the
importance of safety warnings and Mercury engine testing procedures.
Approve the external appearance of the product (paint, cowl, decals, etc.)
Warranty—provide and explain the limited warranty to the customer. Explain dealer services.
Explain the optional Mercury Product Protection Plan (North America only)
Operation of equipment—explain and demonstrate:
E‑stop switch/lanyard stop switch operation (all helms)
Cause and effect of steering torque or pull; instruct on using a firm steering grip; explain boat
spin‑out and how to trim for neutral steering
Explain the warning horn strategy—caution and critical
U.S. Coast Guard capacity plate
Proper seating
Importance of personal flotation devices (PFDs or life vests) and throwable PFDs (throw
cushions)
Functions of SmartCraft accessories (if applicable)
Off‑season storage and maintenance schedule
Explain the power package flushing procedure
Section 9 - Checklists
Page 90 90-8M0117076 eng FEBRUARY 2018

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Mercury MerCruiser Series Specifications

General IconGeneral
BrandMercury
ModelMerCruiser Series
CategoryEngine
LanguageEnglish

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