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Mercury MERCRUISER - Serpentine Drive Belt; Checking; Replacing Belt And;Or Adjusting Tension

Mercury MERCRUISER
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Section 5 - Maintenance
Page 86 90-864197076 NOVEMBER 2008
Serpentine Drive Belt
!
WARNING
Inspecting the belts with the engine running may cause serious injury or death. Turn off the engine and remove the ignition key
before adjusting tension or inspecting belts.
With a seawater pump Without a seawater pump
a - Idler pulley
b - Water circulating pump pulley
c - Crankshaft pulley
d - Alternator pulley
e - Seawater pump pulley
f - Power steering pump pulley
Checking
1. Inspect the drive belt for proper tension and for the following:
• Excessive wear
• Cracks
NOTE: Minor, transverse cracks (across the belt width) may be acceptable. Longitudinal cracks (in the direction of belt
length) that join transverse cracks are NOT acceptable.
• Fraying
• Glazed surfaces
• Proper tension ‑ 13 mm (1/2 in.) deflection, with moderate thumb pressure, on the belt at the location that has the longest
distance between two pulleys.
mc75130-1
Replacing Belt and/or Adjusting Tension
IMPORTANT: If a belt is to be reused, it should be installed in the same direction of rotation as before.
NOTE: Belt deflection is to be measured on the belt at the location that has the longest distance between two pulleys.
1. Loosen the 16 mm (5/8 in.) locking nut on the adjustment stud.
2. Turn the adjustment stud and loosen the belt.
3. If a new serpentine drive belt is required, remove the old belt and install a new belt onto the pulleys.
6116
a
b
c
d
e
f
a
6117
f
a
b
c
d

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