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Mercury Optimax 135 Service Manual

Mercury Optimax 135
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CLAMP/SWIVEL BRACKETS & DRIVE SHAFT HOUSING
Page 5A-12 90-855347R1 JANUARY 1999
3. Push exhaust tube boots onto tabs on each side of exhaust tube.
4. Position exhaust tube in drive shaft housing and push down on tube until boots rest
in grooves on inside of housing.
5. Position driveshaft housing to plate gasket on top of housing.
6. Install an exhaust diffuser gasket and exhaust diffuser onto plate, then secure both
to plate with 6 bolts. Clean bolts with Loctite 7649 Primer and then apply Loctite 271
to bolt threads. Torque bolts to 60 Ib. in. (7.0 Nm).
51857
c
d
51856
a
b
b
a-Exhaust Tube
b-Exhaust Tube Boots
c-Exhaust Diffuser Gasket
d-Exhaust Diffuser
7. Apply a small amount of 2-4-C w/Teflon Marine Lubricant onto water tube seal.
8. Install water tube seal into driveshaft housing plate with plastic end of seal facing up
and install water tube.
51856
a
b
a-Water Tube Seal
b-Driveshaft Housing Plate

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Mercury Optimax 135 Specifications

General IconGeneral
Engine TypeV6
Horsepower135 HP
Fuel Induction System2-stage direct fuel injection
Full Throttle RPM Range5000-5750 RPM
Alternator Output60 amp / 756 watt
Starting SystemElectric
SteeringRemote
Dry Weight431 lbs
Shaft Length20", 25"

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