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Mercury Optimax 135 Service Manual

Mercury Optimax 135
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RIGHT HAND NON-RATCHETING
Page 6A-30 90-855347R1 JANUARY 1999
Forward Gear
REASSEMBLY
1. Place forward gear on a press with gear teeth down.
2. Apply a light coat of Quicksilver Super Duty Gear Lubricant onto the inside diameter
of forward gear tapered bearing.
3. Position forward gear tapered bearing over gear.
4. Press bearing onto gear until firmly seated. (Be sure to press only on inner race of
bearing and that bearing is firm against the gear.)
51869
a
b
a-Mandrel
b-Wooden Block
5. Apply a light coat of Quicksilver Super Duty Gear Lubricant to bore in center of forward
gear.
6. Place one forward gear needle bearing on longer shoulder side of Forward Gear Bear-
ing Tool (91-86943) with numbered side of bearing toward shoulder. Press bearing
into forward gear until bearing tool bottoms against gear.
51873
a
b
a-Forward Gear Bearing Tool (91-86943)
b-Numbered Side of Needle Bearing
7. Place second needle bearing on short shoulder side of bearing tool with numbered
side of bearing toward shoulder. Press bearing into forward gear until bearing tool bot-
toms against gear.

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Mercury Optimax 135 Specifications

General IconGeneral
Engine TypeV6
Horsepower135 HP
Fuel Induction System2-stage direct fuel injection
Full Throttle RPM Range5000-5750 RPM
Alternator Output60 amp / 756 watt
Starting SystemElectric
SteeringRemote
Dry Weight431 lbs
Shaft Length20", 25"

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