5
Table of Contents (cont)
Troubleshooting ................................................................................................................................................................ 40-43
Console Appears Dead .......................................................................................................................................................................... 40
Speed is Always Zero or Erratic .......................................................................................................................................................... 40
Area Count is Inaccurate .......................................................................................................................................................................40
Distance Count is Inaccurate ..............................................................................................................................................................40
No Readout of Gallons (liters) or Gallons per Minute (liters per minute) ........................................................................... 40
Total Liquid Used is Inaccurate ..........................................................................................................................................................40
6553.5 Message ........................................................................................................................................................................................40
Console is Erratic in Operation ........................................................................................................................................................... 40
Displayed Measurements do not Make Sense .............................................................................................................................40
Display Reads “OFL” ...............................................................................................................................................................................40
Checking Individual Components .....................................................................................................................................................41
Console ...............................................................................................................................................................................................41
Harness ...............................................................................................................................................................................................41
Electrical Interface ..........................................................................................................................................................................41
Power ..................................................................................................................................................................................................41
Accessory Power .............................................................................................................................................................................41
Run/Hold Hall-effect Sensor .......................................................................................................................................................41
Magnetic Hall-effect Speed and Flow Sensors ....................................................................................................................41
Console Inputs ................................................................................................................................................................................. 42
Speed Input ......................................................................................................................................................................................42
Flow Input .........................................................................................................................................................................................42
Remote Run/Hold Input ............................................................................................................................................................... 42
Flowmeter .................................................................................................................................................................................................. 42
Servo Valve Control Signal ...................................................................................................................................................................42
Servo Valve ................................................................................................................................................................................................42
Plumbing ....................................................................................................................................................................................................42
Plumbing Troubleshooting Chart .....................................................................................................................................................43
Plumbing Guidelines ........................................................................................................................................................ 44-45
General ........................................................................................................................................................................................................44
Pump Inlet ......................................................................................................................................................................................... 44
Agitation ............................................................................................................................................................................................44
Servo ....................................................................................................................................................................................................44
Flowmeter .........................................................................................................................................................................................44
Pump ................................................................................................................................................................................................... 44
Valve Purpose and Adjustments ........................................................................................................................................................45
Tank Shut-off Valve ........................................................................................................................................................................ 45
Agitation Shut-off Valve ............................................................................................................................................................... 45
Pressure Relief Valve ......................................................................................................................................................................45
Range Adjust Valve ........................................................................................................................................................................45
Throttle Valve ................................................................................................................................................................................... 45
Relief Solenoid Valve ..................................................................................................................................................................... 45
Appendices ......................................................................................................................................................................... 46-51
Appendix A: Flowmeter Assembly ...................................................................................................................................................47
Appendix B: Boom Shut-off Relay Kit .............................................................................................................................................48
Appendix C: 12-Volt Servo Valve Calibration ...............................................................................................................................49
Appendix D: Conversion Chart ..........................................................................................................................................................50
Appendix E: Replacement Parts List ................................................................................................................................................51