3.29 Engine data 16V 2000M51A, engine-
mounted heat exchanger 123
3.30 16V 2000 M51A engine data: Remote heat
exchanger 126
3.31 Engine data 16V 2000M51B, engine-
mounted heat exchanger 129
3.32 16V 2000 M51B engine data: Remote heat
exchanger 132
3.33 Firing order 135
3.34 Engine – Main dimensions 136
4 Operation
4.1 Putting the engine into operation (out-of-
service period > 3 months) 137
4.2 Putting the engine into operation after
scheduled out-of-service period 138
4.3 Operational checks 139
4.4 LOP – Controls 140
4.5 Starting the engine from LOP 142
4.6 Stopping the engine from LOP (without
Blue Line automation system) 143
4.7 Emergency stop from LOP 144
4.8 After stopping the engine 145
4.9 Plant – Cleaning 146
5 Maintenance
5.1 Maintenance task reference table [QL1] 147
5.2 Maintenance task reference table [QL1] 148
6 Troubleshooting
6.1 Troubleshooting 149
6.2 LOP fault messages 152
7 Task Description
7.1 SOLAS 157
7.1.1 SOLAS shielding as per MTN 5233 –
Installation 157
7.1.2 SOLAS shielding – Installation as per MTN
5233 158
7.1.3 SOLAS shielding – Installation 159
7.1.4 Installation locations for SOLAS shielding 160
7.2 Engine 166
7.2.1 Engine – Barring manually 166
7.2.2 Engine cranking on starter 167
7.3 Cylinder Liner 168
7.3.1 Cylinder liner – Endoscopic examination 168
7.3.2 Cylinder liner – Instructions and comments on
endoscopic and visual examination 170
7.4 Crankcase Breather 172
7.4.1 Crankcase ventilation – Oil separator element
replacement, diaphragm check and
replacement 172
7.4.2 Crankcase breather – Cleaning oil separator
element 174
7.5 Valve Drive 175
7.5.1 Valve clearance – Check and adjustment 175
7.5.2 Cylinder head cover – Removal and
installation 178
7.6 Injection Pump / HP Pump 179
7.6.1 Injection pump – Replacement 179
7.6.2 Injection pump – Removal and installation 180
7.7 Injection Valve / Injector 183
7.7.1 Injector – Replacement 183
7.7.2 HP fuel line – Pressure pipe neck
replacement 184
7.7.3 Injector – Removal and installation 186
7.8 Fuel System 190
7.8.1 HP fuel line – Pressure pipe neck
replacement 190
7.8.2 Fuel – Draining 192
7.8.3 Fuel system – Venting 193
7.9 Fuel Filter 195
7.9.1 Fuel filter – Replacement 195
7.9.2 Fuel prefilter – Differential pressure check and
adjustment of gauge 197
7.9.3 Fuel prefilter – Draining 198
7.9.4 Fuel prefilter ‒ Flushing 199
7.9.5 Fuel prefilter – Filter element replacement 201
7.10 Charge-Air Cooling General, Left-Hand
Side 203
7.10.1 Intercooler – Checking condensate drain line
for coolant discharge and obstruction 203
7.11 Air Filter 204
7.11.1 Air filter – Replacement 204
7.11.2 Air filter – Removal and installation 205
7.12 Air Intake 206
7.12.1 Contamination indicator – Signal ring position
check 206
7.13 Starting Equipment 207
7.13.1 Starter – Condition check 207
7.14 Lube Oil System, Lube Oil Circuit 208
7.14.1 Engine oil – Level check 208
7.14.2 Engine oil – Change 209
4 | Table of Contents | MW15550/06E 2012-02
DCL-ID: 0000013394 - 002
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