1
Nautilus
™
E616 (Model Year 2014 and 2017) Elliptical
Fitness Machine Service Manual
8008060.081519.C
Service Manual
Section Code Section Page Number
1 Important Safety Instructions 2
1 Safety Warning Labels and Serial Number 3
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1 Grounding Instructions 4
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1 Maintenance 5
1 Moving the Machine 6
1 Leveling the Machine 6
1 Connectivity 7
1 Troubleshooting 8
1 Console Service Mode 11
1 Maintenance Parts Exploded View 14
1 Electrical Layout 16
1 Motor Control Board (MCB) 17
1 Replacement Procedure Skill Level 17
Mechanical Procedures
2 Belt Tension Adjustment 18
3 Set the Brake Tension (Calibration) 21
Part Replacement
4 Console 24
5 Static Handlebar Assembly 26
6 Upper and Lower Handlebar Arms 29
7 Crank Arms 32
8 Pedals and Legs 36
9 Front Stabilizer 38
10 Rail Assembly 40
11 Transport Wheels, Front Endcaps and Footpads 44
12 Shrouds 46
13 Console Mast and Water Bottle Holder 51
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15 Lift Motor Wire in the Mast 59
16 Incline Adjuster Assembly 63
17 Brake Assembly 65
18 Servo Motor 68
19 Motor Control Board (MCB) 72
20 Lift Motor 76
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22 Belt Tensioner Assembly (Idler Assembly) 84
23 RPM Sensor (Speed Sensor) 86
24 Power Switch Assembly 88
Table of Contents
Nautilus, Inc., www.NautilusInc.com, 5415 Centerpoint Parkway, Groveport, OH 43125 U.S.A. - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S.
www.nautilusinternational.com | © 2014 Nautilus, Inc. | Nautilus, the Nautilus logo, and Nautilus Trainer are trademarks owned by or licensed to Nautilus, Inc., which are registered or
otherwise protected by common law in the United States and other countries. Polar
®
, OwnCode
®
, Google Play™, Under Armour
®
and MyFitnessPal
®
are trademarks of their respective
owners. App Store is a service mark of Apple Inc. The Bluetooth
®
word mark and logos are registered trademarks owned by Bluetooth SIG, Inc., and any use of such marks by Nautilus,
Inc. is under license.
ORIGINAL DOCUMENT - ENGLISH VERSION ONLY
™
™
8024422.081519.A