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nvent RAYCHEM Elexant 4010i User Manual

nvent RAYCHEM Elexant 4010i
101 pages
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RAYCHEM-AR-H60624-40X0iOpsManual-EN-1905 nVent.com
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nVent RAYCHEM Elexant 4010i/4020i User Manual

Table of Contents

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nvent RAYCHEM Elexant 4010i Specifications

General IconGeneral
Supply Frequency50/60 Hz
ApprovalsCE, UL, cUL
Power Consumption5 W
CommunicationRS-485
DisplayLCD
Communication ProtocolsModbus RTU
Temperature Range-40°C to +70°C
Operating Temperature-40°C to 55°C (-40°F to 131°F)
Storage Temperature-40°C to +70°C (-40°F to +158°F)
Input Voltage24 VAC/VDC ±10%
Output Voltage24 VAC/VDC ±10%
Mounting TypeDIN rail
Humidity0 to 95% non-condensing

Summary

CHAPTER-1 OVERVIEW

1.1 Introduction

General introduction to the manual's scope and purpose.

1.1.1 Product Overview

Overview of the Elexant 4010i/4020i Heat Trace Controller.

1.1.2 Product Features

Highlights key features of the Elexant 4010i/4020i.

1.2 Vital Information

Important safety and usage information for the controllers.

1.3 Technical Support

Contact information for nVent Customer Care.

CHAPTER 2 INSTALLATION AND WIRING

2.1 Initial Inspection

Procedure for inspecting the shipping container and its contents.

2.2 Operator Safety Considerations

Safety notes for operators concerning hazardous area classifications.

2.3 Elexant 4010i/4020i Assembly

Displays physical assemblies for 1-Phase and 3-Phase variants.

2.4 Connection and Indicators

Details various connections and indicators on the Elexant unit.

2.5 Mounting/Removal Procedures

Instructions for mounting and removing the controller modules.

2.6 Wiring and Interfaces

Describes wiring connections and interface options.

CHAPTER 3 PRODUCT OPERATIONS

3.1 Control Features

Describes control features and parameter settings.

3.2 MONITORING

Parameters used to ensure EHT system integrity.

3.3 COMMUNICATION

Connects to network via Modbus or Profibus for remote access.

3.4 DEVICE INFORMATION

Provides important identifying information about the unit.

3.5 Alarms

Alerts the user to occurrences outside defined normal limits.

3.6 Profiles

Ability to load and save configuration profiles for commissioning.

3.7 Internal Memory

Stores maintenance data, user profiles, and settings.

3.8 Graphical User Interface (GUI)

Integrated touch screen for accessible and intuitive interaction.

3.9 LED Status Indicators

Describes the 4 LED indicators on the front panel.

3.10 GUI Screen Saver Mode

Built-in screen saver feature for automatic display activation.

CHAPTER 4 SAFETY LIMITER

4.1 Safety Limiter

Redundant high temp cutout for safety critical applications.

4.1.1 Safety Function of the Limiter in the Elexant 4020i

How the safety function operates and disconnects power.

4.1.2 Area of Use

Areas where safety limiters are used for overheating prevention.

4.1.3 Block Diagram

Safety Limiter Block Diagram illustrating its components.

4.1.4 Resetting the Safety Limiter

Procedures for resetting the safety limiter after a trip.

4.1.5 Setting the Temperature Set Point

How to choose and configure the safety limiter's temperature set point.

4.1.6 Main Output Interlock

How the safety limiter affects the main output switch.

4.1.7 Internal Diagnostic

Monitoring of the limiter circuit's internal power status.

4.1.8 Functional Test

Requirements for performing functional tests on the safety limiter.

4.1.9 Functional Test Procedure

Step-by-step procedure for conducting the functional test.

4.1.10 Test in the event of a Fault

Actions to take if a safety system fault is detected.

4.1.11 Determining Safety Integrity of the Elexant 4020i-Mod-IS-LIM

Determining the Safety Integrity Level (SIL) of the unit.

4.1.12 PFDavg Safety Function

Probability of hazardous failure of the safety function.

4.1.13 System Failure Modes

Summarizes the failure modes of the safety limiter element.

4.1.14 Response to Fault Conditions

Procedures for responding to detected safety system faults.

CHAPTER 5 GRAPHICAL USER INTERFACE

5.1 Home Screen

The main menu of the User Interface for navigation.

5.1.3 Electrical

Navigation to the GUI for Electrical parameters.

5.1.4 Alarms

Navigation to the GUI for viewing active alarms.

5.1.5 Maintenance

Navigation to the GUI for Maintenance information.

5.1.6 Profiles

Navigation to the GUI for accessing configuration Profiles.

5.1.7 Network

Navigation to the GUI for Modbus and Ethernet settings.

5.1.8 Safety Limiter

Configuration of settings for the SIL 2 certified Safety Limiter.

5.1.9 User Interface

Configuration of passcode, language, and temperature units.

5.1.10 Info

Navigation to the Information screen for unit details.

5.2 Main Screen

The screen shown after inactivity or via the back button.

5.3 Information Screen

Displays unit information like Model, Firmware version, etc.

5.4 Control Setup

Page divided into tabs for control configuration.

5.5 Control Mode Page

Settings for control algorithm and output switch.

5.6 Output Limiting Page

Page for configuring output limiting features.

5.7 Temperature Settings Page

Selects Temperature Sensor (x) and Temperature Limiting features.

5.8 Electrical Settings

Displays electrical parameter settings and alarms.

5.9 Alarms

Displays current active alarms and allows user to select/reset.

5.10 Maintenance Page

View and reset minimum/maximum recorded values.

5.11 Profiles Page

Load and save User Profiles from a USB flash drive.

5.12 Network Setup Page

Configure network settings for Modbus, Ethernet, or Profibus.

5.13 Safety Limiter Settings Page

Configure Safety Limiter settings and parameters.

5.14 User Interface Settings

Configure personal preferences like language and passcode.

CHAPTER 6 FIRMWARE UPGRADE

6.1 Firmware Upgrade Procedure

Steps to upgrade the firmware on the Elexant controller.

7 TROUBLESHOOTING

7.1 Troubleshooting

Lists common indications, possible causes, and corrective actions.

8 APPENDIX A

LIST OF ABBREVIATIONS

List of abbreviations used throughout the manual.

PROFILES - DEFAULT SETTINGS

Default settings for various configuration profiles.

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