3. ENGINE
3-
1. Coupling fork in 4WD position
Align the actuator fork with the pin on couplin9
fork then push the actuator in the housing. See
the following illustration to position the
actuator correctly.
1. Actuator
2. Aotuatorfor1l1
3. Coupling fork
Rotate the actuator counterclockwise until it
orients itself to mounting position.
NOTICE Do not cut or break the actuator
O-ring.
Install all actuator screws and tighten them.
25N.m±3N.m
(18 lbf.ft±2 lbf.ft
Connect actuator.
Lift the front of vehicle.
Turn front wheels. The front propeller shaft
should not turn(the PARK position must be
selected).
If the front propeller shaft turns, the actuator is
not installed correctly. Remove actuator and
reinstall it.
Place ignition switch to 0N position and select
the 2WD position.
Turn front wheel again. The front propeller
shaft should turn easily.
If the front propeller shaft does not turn, the
actuator is not installed correctly. Remove
actuator and reinstall it.
NOTICE Refill missing gearbox oil, refer to
GEARBOX OIL REPLACEMENT in
PERIODIC MAINTENANCE PROCEDURES
subsection.
Install all other removed parts. GEARBOX
OIL SEALS
Gearbox Oil Seal Replacement
Replace oil seals if they are brittle, hard or
dam- aged.
A small flat screwdriver can be used to remove
most of these oil seals.
NOTICE Avoid scoring parts during oil seal
removal.
When replacing an oil seal, take this
opportunity to inspect the following:
-Check bearings behind each oil seal for
contamination and/or metal shavings.
-Check oil seal running surfaces for scratches.
Countershaft Oil Seal
To replace the countershaft oil seal, remove:
-Drive and driven pulleys
-CVT air guide.
NOTE: When oil seal is removed also inspect
O-ring behind distance sleeve.
1. Countershaft oil seal
2. Distance sleeve