3. ENGINE
3-
LOCTITE243
(BLUE)
(P/N293 800 060)
4N·m± 0.5N·m
(35lbf·in±4lbf·in)
11N·m± 1N·m
(97lbf·in±9lbf·in)
HOLDING STRIP SCREWS
Service product
LOCTITE243 (BLUE)
(P/N293 800 060)
Tightening torque
4N·m± 0.5N·m
(35lbf·in±4lbf·in)
ROTOR
Rotor Removal
Remove MAGNETO COVER. See procedure in
this subsection.
Lock crankshaft(refer to CRANKSHAFT
LOCKING PROCEDURE in the BOTTOM END
subsection).
CRANKSHAFT
LOCKING BOLT (P/N
529035617)
Heat screw in order to break the Loctite.
Remove screw and washer securing rotor to
crankshaft.
Remove rotor.
MAGNET0 PULLER
(P/N529 035 748)
CRANKSHAFT
PROTECTOR
(P/N529 036 034)
NOTE: Use grease to place protector on crank-
shaft end prior to screw on the magneto puller.
1. Rotor
2. Magneto puller
Screw magneto puller bolt to remove rotor.
Rotor Inspection
Check inner side of rotor for scratches or other
damage.
Blow pressurized air in the rotor oil bore and make
sure it is not clogged.
1. Rotor
2. Oil bole
Check keyway of the rotor for wear or damages.
Check if trigger wheel teeth are bent or otherwise
damaged.
Check woodruff key and keyway on the crank-
shaft for wear or damages.
Replace parts as necessary.