3. ENGINE
3-
Rotor Installation
For installation, reverse the removal procedure.
However, pay attention to the following.
Use PULLEY FLANGE CLEANER (P/N413 711
809) to clean following:
- Crank shaft taper
- Oil passage in crank shaft taper
- Thread in crankshaft
- Rotor taper
- Oil bore in rotor.
NOTICE Taper on crankshaft and rotor must be
free of grease.
1. Crankshaft (MAG side)
2. Oil passage
3. Threads
Oil sprag clutch and instal1 sprag clutch gear.
1. Sprag clutch
2. Sprag clutch housing
3. Sprag clutch gear
4. Apply engine oil here
Slide rotor onto crankshaft. The woodruff key and
the keyway must be aligned.
Rotate starter double gear counterclockwise to
align intermediate gear teeth with sprag clutch
gear.
1. Starter double gear
2. Sprag clutch gear
3. Intermediate gear
LOCTITE648 (GREEN)
(P/N413 711 400)
150N·m±10N·m
(111 lbf·ft±7lbf·ft)
SPRAG CLUTCH
Sprag Clutch Removal
Remove MAGENTO CIVER. See procedure in
this subsection.
Heat screws in order to break the Loctite.
Loosen sprag clutch housing screws located inside
rotor.
1. Rotor
2. Sprag clutch housing screws
Remove rotor(refer to/11'07-0/li'in this subsection).
Remove sprag clutch gear.