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Optoma HD21 User Manual

Optoma HD21
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SERVICE MANUAL
TSD: Check: Approved:
Date Revise Version Description
2009/07/02 V1.0 Initial Issue
2009/10/15 V2.0
Add HD20’s extended models: HD2200 and HD200X
2009/11/30 V3.0 Add EH1020
2010/02/22 V4.0 Modify CH4 “Defect specication table“
2010/04/19 V5.0 Remove EH1020&Add HD20LV
2011/04/08 V6.0 Modify DMD sponge ‘s position
2011/09/09 V7.0 Add HD21/HD23
HD20/HD200X/HD2200/HD20LV/HD21/HD23
Copyright Sep, 2011. All Rights Reserved
Mina
Amy

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Optoma HD21 Specifications

General IconGeneral
Resolution1920 x 1080
Brightness2500 ANSI Lumens
Contrast Ratio4000:1
Lamp Life (Normal)3000 hours
Lamp Life (Eco)4000 hours
Display TechnologyDLP
Throw Ratio1.47 - 1.62
Zoom1.1x
Input PortsHDMI, VGA, Composite Video
Output PortsVGA
Speakers2W
Projection Size30 - 300 inches
Keystone CorrectionVertical ±40 degrees

Summary

Service Manual Introduction

Key Features and Highlights

Key specifications and features of the projector models.

Compatible Signal Modes

Lists supported computer and video signal compatibility.

Projector Disassembly Procedures

Equipment Needed & Product Overview

Lists necessary tools and provides a general product overview before disassembly.

Disassemble Lamp Cover Module

Step-by-step instructions for removing the projector's lamp cover.

Disassemble Lamp Module

Procedures for safely removing the projector's lamp module.

Disassemble Focus Ring

Instructions on how to detach the focus ring from the projector lens assembly.

Disassemble Top Cover Module

Steps to remove the main top cover of the projector.

Disassemble Keypad Board Module and Zoom Ring

Guide to separating the keypad board and zoom ring components.

Disassemble Top Shielding

Instructions for removing the internal top shielding plate.

Disassemble Main Board Module

Detailed steps for removing the projector's main circuit board.

Disassemble Engine Module

Procedures for removing the projector's optical engine assembly.

Disassemble Color Wheel Module

Steps to safely remove the color wheel module.

Disassemble DMD Chip and Board

Instructions for removing the DMD chip and its associated board.

Disassemble Rod Module

Guide for the removal of the projector's rod module.

Disassemble System Fan Module

Steps to detach the projector's internal cooling fan module.

Disassemble Lamp Blower Module

Procedures for removing the lamp blower assembly.

Disassemble Lamp Driver Module

Instructions for detaching the lamp driver circuit board.

Disassemble LVPS Module

Steps to remove the Low Voltage Power Supply (LVPS) module.

Disassemble IR Receiver

Instructions for removing the Infrared (IR) receiver component.

Disassemble Bottom Cover Shielding

Steps to remove the shielding from the projector's bottom cover.

Disassemble Security Bar Cap

Guide for removing the projector's security bar cap.

Disassemble I/O Cover

Instructions for removing the Input/Output (I/O) cover.

Rod Adjustment Procedure

Details on how to adjust the projector's rod for optimal image alignment.

Re-write Lamp Usage Hour

Instructions for resetting or updating the projector's lamp usage hours.

Projector Troubleshooting Guide

LED Status Indicator Meanings

Explains LED status lights for diagnostics.

Common Troubleshooting Steps

General procedures to diagnose and resolve common projector issues.

Projector Function Test and Alignment

Test Equipment and Service Mode Access

Lists required hardware/software and service mode access.

OSD Reset and Test Conditions

Procedures for OSD reset, environmental conditions, and run-in tests.

Test Inspection Procedures

Outlines tests for components, functions, and PC mode.

PC Mode Testing

Detailed steps for testing projector functionality via PC connection.

Video Performance Testing

Procedures for evaluating video input signal performance (CVBS, HDTV, HDMI).

Calibration Procedures

Steps for calibrating video and PC signal outputs for optimal display.

Optical Performance Measurement

Guidelines for measuring brightness, contrast, and uniformity.

Calculate W-factory

Procedure for calculating the W-factory parameter after component replacement.

Others

Covers keypad, general OSD, factory defaults, DDC, and acoustic checks.

Projector Firmware Update

Firmware Upgrade Procedure Overview

Introduces the firmware upgrade process and equipment needed.

Equipment for Firmware Update

Lists software and hardware required for updating projector firmware.

Setup and USB Driver Installation

Guides through setting up the upgrade environment and installing USB drivers.

Main Firmware Upgrade Steps

Detailed instructions for performing the primary firmware upgrade.

8051 Firmware Upgrade Process

Details the 8051 firmware update, including NLINK setup and driver installation.

5-2-1 Equipment Needed

Lists software and hardware for the 8051 firmware update.

5-2-2 NLINK Setup Procedure

Instructions for installing and configuring the NLINK software.

5-2-3 Install Manley USB Driver

Steps to install the necessary Manley USB drivers.

5-2-4 8051 Firmware Upgrade Procedure

Detailed steps for completing the 8051 firmware upgrade.

EDID Upgrade Guide

EDID Introduction

Explains Extended Display Identification Data (EDID) and its purpose.

EDID Upgrade Equipment

Lists software and hardware needed for EDID data management.

EDID Setup Procedure

Steps for connecting hardware and preparing for EDID programming.

DDC Key-In Procedure

Instructions for inputting EDID data via DDC for VGA, HDMI interfaces.

Exploded View Diagrams

Projector Component Diagrams

Visual representation of projector components for identification.

Serial Number and PCBA Code Definitions

Serial Number Format Explanation

Explains the format and meaning of projector serial numbers.

PCBA Code Structure Definition

Defines the structure and components of Printed Circuit Board Assembly (PCBA) codes.

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