4.
Page 4-1
Orion Machine Manual
Revision 3.0 Flex Stretchwrapper
15 February 2016 Troubleshooting
Troubleshooting
Troubleshooting
This troubleshooting chart details problems you may encounter with your Flex series
stretchwrapper along with the cause and solution. If the problem(s) cannot be solved after
consulting this section and/or appropriate sections of this manual, call Orion at
(800) 333-6556.
Table 4-1. Troubleshooting Chart
PROBLEM POSSIBLE CAUSE SOLUTION
Control Panel / Error
Messaging -
No Control Power / E-stop Is
Flashing
E-Stop circuit is activated. E-stop
is depressed.
Perform E-Stop reset sequence.
1. Reset all safety's (close carriage door,
l a t c h c a r r i a g e s a f e t y s w i t c h b a r [ RT o n l y ] .
2. Pull E-Stop to the OUT
position.
3. Press Green Start Button.
4. Press Cycle Reset button on screen.
Safety Photocells not aligned.
Photocell
alignment (RT models and Table
machines with safety fencing)
Photocell lights should change
state when objects block, then
unblock photocells.
Re-align
photocells with their respective reflectors,
then perform an E-Stop Reset.
Wiring in the
E-stop circuit is compromised.
Perform continuity Check on all
wiring in the e-stop circuit.
Refer to the electrical schematic for wir-
ing layout and wire numbers.
Components in the E-Stop circuit
have failed. Test components
individually including contact
bodies.
Refer to the electrical schematic for wir-
ing layout and wire numbers.
Stored Values Revert To Zero
Or
Unusable Settings.
High voltage spike or voltage
brownout below 100 VAC has
occurred. With a meter, observe
voltage at the main power switch
on the control panel during a wrap
cycle.
1. Remove all household extension cords.
2. Move machine to a different power out-
let.
3. Have an electrician verify site power
supply.