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Fleck 4600-MECH
Pentair Fleck 4600-MECH User Manual
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FLECK
4600-MECH
INSTALLER
MANUAL
WATER PURIFICATION
2
Table of Contents
Default Chapter
2
Table of Contents
2
1 Generalities
7
Scope of the Documentation
7
Release Management
7
Manufacturer Identifier, Product
7
Intended Use
7
Abbreviations Used
8
Norms
8
Applicable Norms
8
Available Certificates
9
Procedure for Technical Support
9
Copyright
9
Limitation of Liability
9
Scan & Service Application
10
2 Safety
11
Safety Pictograms Definition
11
Serial Label Location
11
Hazards
12
Personnel
12
Material
12
Hygiene and Sanitization
12
Sanitary Issues
12
Hygiene Measures
13
3 Description
14
Technical Specifications
14
Performance Flow Rate Characteristics
15
Outline Drawing
16
Description and Components Location
17
System Regeneration Cycle
18
Down Flow Regeneration Cycle (5-Cycles Operation)
18
Filter Cycle (3-Cycles Operation)
20
Configurations for Volumetric and Time Clock Softeners
21
Volumetric
21
Time Clock
22
Options Available on the Valve
23
System Sizing
24
Recommendations
24
Injector/Dlfc/Blfc-Valve Configuration
24
Sizing a Softener (Single Unit)
24
Parameters to be Considered
24
Determining the Required Volume of Resin
26
Resin Exchange Capacity and Capacity of the Unit
27
Valve Configuration
29
Cycle Time Calculation
30
Salt Amount Definition
30
Injector Flow Rates
30
1600 Injectors
31
1650 Injectors
32
Installation
33
Warnings
33
Safety Notices for Installation
33
Installation Environment
33
General
33
Water
34
Electrical
34
Mechanical
34
Integration Constraints
35
Valve Connection to Piping
35
Top-Mounted Valve Installation
36
Block Diagram and Configuration Example
38
Regeneration Types
39
Electrical Connections
40
By-Passing
41
Drain Line Connection
42
Overflow Line Connection
44
Brine Line Connection
44
6 Programming
45
Time of Day
45
Volumetric
46
Calculating the System Capacity
46
Set the System Capacity
47
Time Clock
48
Calculating the Number of Days between Two Regenerations
48
Set the Number of Days between Two Regenerations
49
Salt Volume Per Regeneration
50
Salt Volume Definition
50
Set the Salt Volume Per Regeneration
51
7 Commissioning
52
Water Filling, Draining and Waterproofness Inspection
52
Activating the Softener
52
Sanitization
53
Disinfection of Water Softeners
53
Sodium or Calcium Hypochlorite
53
Electro Chlorination
54
8 Operation
55
Display During Operation
55
During Service
55
During Regeneration
55
Recommendations
56
Manual Regeneration
56
Manual Immediate Regeneration
56
To Advance Regeneration Cycles
56
Operation During a Power Failure
56
Maintenance
57
Recommendations
57
Use Original Spare Parts
57
Use Original Approved Lubricants
57
Maintenance Instructions
57
Cleaning and Maintenance
57
First Steps
57
Piston And/Or Brine Valve Replacement
58
Seals and Spacers Cartridge Replacement
60
Controller Motor Replacement
62
Brine Cam Assembly Replacement
62
Micro-Switch Replacement
63
Injector Cleaning
64
BLFC Cleaning
65
Valve on Tank Assembly
66
Troubleshooting
67
Spare Parts
70
Power Head Parts List
70
Time Clock Power Head Specific Parts and Assembly List
72
Valve Parts List
74
Meters Parts List
76
Safety Brine Valve Parts List
78
Safety Brine Valves List
79
Bypass and Coupling Parts Lists
80
Bypass Stainless Steel 1" BSP
80
Bypass Stainless Steel 1" BSP with Mixing
82
Plastic Residential Bypass and Coupling Parts List
84
CE Compliance Components List
85
Disposal
86
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Pentair Fleck 4600-MECH Specifications
General
Brand
Pentair
Model
Fleck 4600-MECH
Category
Water Filtration Systems
Language
English
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