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Perkins 404C-22T Workshop Manual
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14
104
Worksho
p Manual, TP
D 1458E, i
ssue 3 - P
erkins Confid
ential: Gr
een
400 Seri
es
Bus-bar / glowplugs
To remove and
to fit
Opera
tion 14-2
Engine
Torque Nm (lbf ft)
kgf m
403C-11
Glow pl
ug
12 (8.9) 1
,2
Busbar nu
t
1,2 (
0.9) 0,1
2
403C-15
404C-22
404C-22T
Glow pl
ug
18
(13) 1,8
Busbar nu
t
1,2 (
0.9) 0,1
2
H1112
113
115
Table of Contents
Table of Contents
2
General Information
11
Introduction
11
Specifications
12
Safety Precautions
12
POWERPART Recommended Consumable Products
14
Engine Views
16
Engine Identification
17
Engine Lift Equipment
18
Specifications
19
Basic Engine Data
19
Standard Torques
20
Special Torques
21
Compression Test Data
22
Cylinder Head Assembly
23
Rocker Cover and Inlet Manifold Operation 3-1 to Remove and to Fit
23
Rocker Assembly Operation 3-2 to Remove and to Fit
24
Piston and Connecting Rod Assemblies
43
Big End Bearing and Cap
43
Piston and Connecting Rod
44
Piston Rings
46
Piston and Piston Ring
50
Connecting Rod
51
Connecting Rod Bearing Clearance
52
Small End Bush
53
Crankshaft Assembly
55
Crankshaft Pulley
55
Crankshaft Retaining Bolts and Crankshaft
56
Main Bearings
59
Bearing Holder
60
Timing Case and Drive Assembly
61
Timing Cover
61
Camshaft Retaining Plate
65
Camshaft and Tappets
66
Camshaft Assembly
67
Maximum Fuel Screw and Maximum Speed Screw
68
Front Oil Seal and Pto Cover
69
Idler Hub
71
Gear Teeth Backlash
72
Oil Pump End Float
73
Cylinder Block Assembly
75
Front Crankshaft Bush
75
Cylinder Block Top Face
77
Cylinder Bore
78
Engine Timing
79
Aspiration System
83
Breather System
83
Lubrication System
87
Lubricating Oil Canister
87
Pressure Relief Valve
88
Fuel System
95
Cooling System
101
Flywheel and Housing
107
Starter Ring Gear
110
Backplate and Rear Oil Seal
111
Electrical Equipment
113
Drive Belt
115
Wiring Diagram 15 Amp Alternator - 403C
118
Wiring Diagram 40 Amp Alternator - 403C
119
Wiring Diagram 55 Amp Alternator 403C-15, 404C-22 and 404C-22T
120
Automatic Shutdown Connector
121
Wiring Diagram - Automatic Shutdown 15 Amp Alternator - 403C
122
Auxiliary Equipment
125
Special Tools
127
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Perkins 404C-22T Specifications
General
Brand
Perkins
Model
404C-22T
Category
Engine
Language
English
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