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M216C
Perkins M216C User Manual
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KENR
9126
Septembe
r
2010
T
roubleshooting
M190C
,
M
216C
,
M
25
0C
a
nd
M
30
0C
Marine
E
ngine
PJ
(
Engine)
2
Table of Contents
Default Chapter
2
Important Safety Information
2
Table of Contents
3
Troubleshooting Section
5
Electronic Troubleshooting
5
System Overview
5
Glossary
8
Electronic Service Tools
12
Indicator Lamps
14
Replacing the ECM
17
Self-Diagnostics
18
Sensors and Electrical Connectors
19
Engine Wiring Information
23
ECM Harness Connector Terminals
28
Programming Parameters
30
Test ECM Mode
30
Factory Passwords
30
Flash Programming
31
Injector Trim File
31
Customer Specified Parameters
33
Customer Specified Parameters Table
35
Customer Specified Parameters Worksheet
36
System Configuration Parameters
37
Troubleshooting Without a Diagnostic Code
38
Alternator Noise
38
Alternator will Not Charge
38
Battery
39
Can Not Reach Top Engine RPM
39
Coolant in Engine Oil
40
Coolant Temperature Is too High
41
ECM will Not Accept Factory Passwords
42
ECM will Not Communicate with Other Systems or Display Modules
42
Electronic Service Tool will Not Communicate with ECM
43
Engine Cranks but will Not Start
44
Engine Has Early Wear
47
Engine Misfires, Runs Rough or Is Unstable
48
Engine Oil in Cooling System
49
Engine Speed Does Not Change
50
Engine Stalls at Low RPM
50
Engine Vibration
51
Engine will Not Crank
52
Excessive Black Smoke
53
Excessive Engine Oil Consumption
54
Excessive Fuel Consumption
55
Excessive Valve Lash
57
Excessive White Smoke
58
Exhaust Temperature Is High
59
Fuel Dilution of Engine Oil
59
Intermittent Engine Shutdown
59
Intermittent Low Power or Power Cutout
60
Low Engine Oil Pressure
62
Low Power/Poor or no Response to Throttle
63
Mechanical Noise (Knock) in Engine
65
Noise Coming from Cylinder
65
Poor Acceleration or Response
66
Transmission Oil Pressure Is High
67
Transmission Oil Temperature Is High
68
Troubleshooting with a Diagnostic Code
69
Flash Codes
69
Diagnostic Codes
69
Diagnostic Code Cross Reference
71
No Diagnostic Codes Detected
73
CID 0001 Fmi 02
74
CID 0001 Fmi 05
74
CID 0001 Fmi 06
75
CID 0001 Fmi 07
75
CID 0002 Fmi 02
75
CID 0002 Fmi 05
76
CID 0002 Fmi 06
76
CID 0002 Fmi 07
77
CID 0003 Fmi 02
77
CID 0003 Fmi 05
77
CID 0003 Fmi 06
78
CID 0003 Fmi 07
78
CID 0004 Fmi 02
79
CID 0004 Fmi 05
79
CID 0004 Fmi 06
80
CID 0004 Fmi 07
80
CID 0005 Fmi 02
80
CID 0005 Fmi 05
81
CID 0005 Fmi 06
81
CID 0005 Fmi 07
82
CID 0006 Fmi 02
82
CID 0006 Fmi 05
83
CID 0006 Fmi 06
83
CID 0006 Fmi 07
84
CID 0041 Fmi 03
84
CID 0041 Fmi 04
84
CID 0091 Fmi 08
85
CID 0091 Fmi 13
85
CID 0094 Fmi 03
85
CID 0094 Fmi 04
85
CID 0096 Fmi 03
86
CID 0096 Fmi 04
86
CID 0100 Fmi 03
86
CID 0100 Fmi 04
87
CID 0100 Fmi 10
87
CID 0110 Fmi 03
87
CID 0110 Fmi 04
88
CID 0127 Fmi 03
88
CID 0127 Fmi 04
88
CID 0168 Fmi 00
89
CID 0168 Fmi 01
89
CID 0168 Fmi 02
89
CID 0172 Fmi 03
90
CID 0172 Fmi 04
90
CID 0174 Fmi 03
91
CID 0174 Fmi 04
91
CID 0177 Fmi 03
91
CID 0177 Fmi 04
91
CID 0190 Fmi 08
92
CID 0253 Fmi 02
92
CID 0261 Fmi 11
92
CID 0262 Fmi 03
93
CID 0262 Fmi 04
93
CID 0268 Fmi 02
93
CID 0342 Fmi 08
94
CID 0342 Fmi 11
94
CID 0526 Fmi 05
94
CID 0526 Fmi 06
95
CID 0526 Fmi 07
95
CID 0535 Fmi 03
96
CID 0535 Fmi 04
96
CID 0774 Fmi 08
96
CID 0774 Fmi 13
97
CID 1779 Fmi 05
97
CID 1779 Fmi 06
97
CID 1785 Fmi 03
98
CID 1785 Fmi 04
98
CID 1785 Fmi 10
98
CID 1797 Fmi 03
99
CID 1797 Fmi 04
99
CID 1834 Fmi 02
100
CID 2246 Fmi 05
100
CID 2246 Fmi 06
100
Troubleshooting with an Event Code
102
Event Codes
102
E096 High Fuel Pressure
104
E113 High Transmission Oil Pressure
104
E119 Low Fuel Level
105
E179 Alternator Not Charging
105
E194 High Exhaust Temperature
105
E198 Low Fuel Pressure
106
E232 High Fuel/Water Separator Water Level
106
E268 Unexpected Engine Shutdown
107
E360 Low Engine Oil Pressure
107
E361 High Engine Coolant Temperature
108
E362 Engine Overspeed
109
E363 High Fuel Supply Temperature
109
E396 High Fuel Rail Pressure
110
E398 Low Fuel Rail Pressure
110
E539 High Intake Manifold Air Temperature
111
E877 High Transmission Oil Temperature
112
E1044 High Intake Manifold Pressure
112
E1045 Low Intake Manifold Pressure
112
E2143 Low Engine Coolant Level
113
Diagnostic Functional Tests
115
Volt Sensor Supply Circuit - Test
115
CAN Data Link Circuit - Test
122
Coolant Level Sensor Circuit - Test
126
Data Link Circuit - Test
131
ECM Memory - Test
137
Electrical Connectors - Inspect
138
Electrical Power Supply Circuit - Test
142
Engine Pressure Sensor Open or Short Circuit - Test
146
Engine Speed/Timing Sensor Circuit - Test
154
Engine Temperature Sensor Open or Short Circuit - Test
159
Engine Temperature Sensor Open or Short Circuit - Test
165
Fuel Level - Test
170
Fuel Rail Pump Solenoid - Test
173
Ignition Keyswitch Circuit and Battery Supply Circuit - Test
177
Indicator Lamp Circuit - Test
183
Injector Data Incorrect - Test
186
Injector Solenoid Circuit - Test
188
Speed Control (PWM) - Test
196
Starting Aid (Glow Plug) Relay Circuit - Test
201
Switch Circuits - Test
205
Throttle Position Sensor - Test
207
Transmission Oil Temperature - Test
209
Wastegate Solenoid - Test
212
Index
218
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Installation Manual
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Perkins M216C Specifications
General
Fuel System
Direct Injection
Aspiration
Turbocharged
Engine Type
Diesel
Cooling System
Liquid Cooled
Engine Model
Perkins M216C
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