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Polaris 2009 Ranger RZR 800 EFI User Manual

Polaris 2009 Ranger RZR 800 EFI
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8.16
TRANSMISSION
11. Install the outer sleeve screws and inner shift detent screws,
springs, and balls from each side of the shift housing. Use
new o-rings anytime these screws are removed. Torque the
outer sleeve screws to specification. TURN INNER
DETENT SCREWS ONLY UNTIL LIGHT SHIFTING
RESISTANCE IS FELT AT THIS TIME. PLACE THE
TRANSMISSION IN NEUTRAL.
NOTE: The clutch yoke side uses the short, "black"
detent screw and the gear selector side detent uses
the longer, "silver" detent screw.
With the transmission in neutral, lubricate and install the thrust
washer, drum gear, plate, springs, pins and the shift position
sensor/o-ring assembly into the shift housing. Verify the shift
drum pins are aligned as shown with the transmission in neutral.
Torque the retaining screws to specification.
12. Complete shift detent screw installation. Torque the inner
screws to specification.
= T
Detent (outer) Sleeve Screws:
40-45 ft. lbs. (54-61 Nm)
T
T
=
Apply Lubricant to shift drum components
= T
Shift Position Sensor Screws:
25-40 in. lbs. (2.8-4.5 Nm)
= T
Shift Detent (inner) Screws:
23-27 ft. lbs. (31-36.6 Nm)
T
H
P
R
N
L
Neutral

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Polaris 2009 Ranger RZR 800 EFI Specifications

General IconGeneral
BrandPolaris
Model2009 Ranger RZR 800 EFI
CategoryUtility Vehicle
LanguageEnglish

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