3.98
9929375 R02 - 2016-2019 GENERAL / GENERAL 4 Service Manual
© Copyright Polaris Industries Inc.
14. Install a NEW mechanical seal into the water pump
housing using special tool (PU-50564)
u
. Press the
new mechanical seal in until it is flush with the water
pump housing.
15. Rotate water pump shaft after seal installation to
verify free movement.
16. Place impeller onto the water pump shaft.
17. Apply Loctite
®
204
™
to the threads of the impeller
bolt. Install washer and impeller bolt and torque to
specification.
TORQUE
Water Pump Impeller Bolt:
7 lb-ft (10 Nm)
(Apply Loctite® 204™ to bolt threads)
18. Clean cover
q
and housing gasket surfaces
w
.
19. Install a new water pump cover gasket
e
.
20. Install the water pump cover and three retaining bolts
i
. Torque bolts in sequence to specification.
TORQUE
Water Pump Cover Bolts:
7 lb-ft (10 Nm)
(Apply Loctite® 204™ to bolt threads)
21. Install two new water pump (O-rings) and lubricate
them with fresh engine oil.
22. Install water pump assembly into engine.
ENGINE / COOLING SYSTEM
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