1.24
9929375 R02 - 2016-2019 GENERAL / GENERAL 4 Service Manual
© Copyright Polaris Industries Inc.
2018 POLARIS GENERAL 4
SPECIFICATIONS
ENGINE
Platform
4-Stroke, DOHC, Twin Cylinder
Engine Displacement 61 ci (999 cc)
Number of Cylinders
2
Bore & Stroke 93 x 73.5 mm
Compression Ratio
10.5:1
Engine Idle Speed
1200 ± 100 RPM
Engine Max Speed
8750 RPM
Valve Clearance (Int) .006 ± .001 in (0.15 ± 0.025 mm)
Valve Clearance (Exh) .010 ± .001 in (0.25 ± 0.025 mm)
Engine Hot Light
Instrument Cluster Indicator
Lubrication
Wet Sump
Oil Requirements PS-4 5W-50 Full Synthetic
Oil Capacity 2.5 Qt (2.4 L)
Coolant Capacity 5.36 Qt (5.0 L)
FUEL SYSTEM
Type
Bosch ME17 EFI
Fuel Delivery Electronic Fuel Pump (in-tank)
Fuel Pressure
58 ± 2 PSI (400 ± 14 kPa)
Fuel Capacity /
Requirement
9.5 gal. (36 L)
87 Octane (minimum)
ELECTRICAL
Alternator Max Output 560 Watts @ 3000 RPM
Main Headlights Dual Beam Halogen
Taillights
0.28 Watt LED cluster
Brake Lights
3.1 Watt LED cluster
Ignition System
ME17 ECU
Spark Plug / Gap
NGK MR7F / 0.7-0.8 mm
Battery / Amp Hr
12 V Flooded, 575 CCA
DC Outlet Standard 12 Volt
Relays
Fan, EFI, Fuel Pump, Chassis,
EPS
Circuit Breaker
20A Cooling Fan
Fuses
20A EFI
10A Fuel Pump
5A Brake Light
20A Accessory
10A Drive
10A Lights
20A EPS (if appl.)
DRIVETRAIN
Transmission Type
Polaris Automatic PVT
Shift Type
In Line Shift - H / L / N / R / P
Transmission Gear
Ratios:
High
Low
Reverse
12.05:1
25.59:1
22.92:1
Front Drive Ratio 3.182:1
Front Gearcase Lubricant
Requirement
Demand Drive Fluid
8.5 oz (250 mL)
Transmission Lubricant
Requirement
AGL Gearcase Lubricant
44 oz (1300 mL)
STEERING / SUSPENSION
Steering Wheel Free-
Play
0.8-1.0 in (20-25 mm)
Toe Out
0-1/8 in (0-3.175 mm)
Front Suspension
Independent Dual A-Arm
Walker Evans™ 2.0 in
Front Travel
12.25 in (31 cm)
Rear Suspension
Independent Dual A-Arm
Walker Evans™ 2.0 in
Rear Travel
13.25 in (33.7 cm)
Spring Adjustment Threaded Spanner Wrench
WHEELS / BRAKES
Front Wheel / Size Alum / 14 x 6
Rear Wheel / Size Alum / 14 x 8
Front Tire Make / Model /
Size
Maxxis Coronado -
27 x 9 R14
Rear Tire Make / Model /
Size
Maxxis Coronado -
27 x 11 R14
Tire Air Pressure - Front 16 psi (110 kPa)
Tire Air Pressure - Rear 20 psi (138 kPa)
Brake System
Front & Rear
Foot Actuated 4 Wheel Hydraulic
– Dual Bore Caliper
Brake Fluid DOT 4
CLUTCHES
ALTITUDE
SHIFT
WEIGHT
DRIVE
SPRING
DRIVEN
SPRING
0-1800 Meters
(0-6000 Feet)
29-66
(5633496)
Black / White
(7044465)
7044505
1800-3700 M
(6000-12000 Ft)
29-59
(5633319)
Black / White
(7044465)
7044505
GENERAL INFORMATION
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