IX.4
9850043 R01 - 2017-2021 RANGER 500 / 570 Service Manual
© Copyright Polaris Inc.
Transmission................................................... 2.24, 7.4
M
MAG Side Crankcase Bearing Service ..................3.79, 3.131
Maintenance
Battery .................................................................2.37
Engine Oil.............................................................2.12
Engine Oil and Filter Change ....................................2.12
Periodic Maintenance Chart....................................... 2.5
Periodic Maintenance Chart Key................................. 2.5
PVT/Clutch ............................................................ 6.4
Quick Reference Chart ............................................. 2.9
Service Products and Lubricants ............................... 2.11
Storage Tips..........................................................2.10
Master Cylinder
Installation ............................................................10.8
Removal...............................................................10.8
Master Torque Table ..................................................1.17
Misc. Specifications / Charts
Conversion Table ...................................................1.52
Decimal Equivalents ...............................................1.55
Tap / Drill Sizes (Metric) ...........................................1.54
Tap / Drill Sizes (SAE) .............................................1.53
Model Number Designation .......................................... 1.4
Model Specifications
2017-2018
RANGER 500.....................................................1.20
RANGER 570 4x4 ................................1.22, 1.24, 1.26
RANGER 570 CREW ...........................................1.28
2019
RANGER 500.....................................................1.30
RANGER 570 4x4 ................................1.32, 1.34, 1.36
RANGER 570 CREW ...........................................1.38
2020
RANGER 500.....................................................1.40
RANGER 570 4x4 ...............................................1.42
RANGER 570 CREW ...........................................1.44
2021
RANGER 500.....................................................1.46
RANGER 570 4x4 ...............................................1.48
RANGER 570 CREW ...........................................1.50
O
Oil Flow Chart............................................................ 3.7
Oil Pickup Assembly Inspection...........................3.80, 3.132
Oil Pressure Regulator (Bypass) Valve Inspection ...3.80, 3.132
Oil Pressure Test........................................................ 3.6
Oil Pump
Assembly ....................................................3.74, 3.126
Oil Pump, Removal...........................................3.72, 3.124
Open Circuit Voltage Test.......................................... 12.31
Outer CV Joint / Boot Replacement ...............................8.39
Overview
ETC ..................................................................... 4.4
P
Pad
Inspection (Brakes).............................. 2.35, 10.12, 10.27
Pedal Position Sensor ................................................. 4.6
Test ...................................................................... 4.6
Periodic Maintenance Chart.......................................... 2.5
Periodic Maintenance Chart Key.................................... 2.5
Power Steering Unit (EPS)
Installation ............................................................9.11
Removal............................................................... 9.11
PPS ........................................................................ 4.6
Replacement.......................................................... 4.6
Pre-Ride / Daily Inspection ........................................... 2.3
Pressure Cap Test.....................................................3.21
Propshaft
Removal...............................................................8.45
Removal (CREW)...................................................8.45
PVT
Break-In ................................................................ 2.4
PVT Air Intake Inspection ............................................2.23
PVT System
Assembly .............................................................. 6.8
Disassembly .......................................................... 6.7
Drive Clutch Disassembly ........................................6.14
Overheating / Diagnosis...........................................1.93
Troubleshooting ............................................. 1.91, 6.26
R
Radiator .......................................................... 2.20, 3.22
Removal...............................................................2.20
Rear A-Arm
Assembly View ......................................................9.20
Replacement.........................................................9.18
Rear Fenders ........................................................... 11.9
Rear Fenders (Crew) ............................................... 11.11
Relays .................................................................. 12.21
Replacement......................................................4.5, 5.18
ETC ..................................................................... 4.4
RPM Limit................................................................. 4.2
S
Seat Assembly........................................................ 11.10
Seat Assembly (Crew).............................................. 11.12
Seat Belts.............................................................. 11.10
Seat Belts (Crew) .................................................... 11.12
Sensor ..................................................................... 4.5
Sequence
Torque .................................................................3.90
Service
Air Filter ...............................................................2.22
Service Notes
Fuel System..........................................................5.26
Setting TDC .............................................................3.18
Shift Cable
Adjustment ...........................................................2.24
Inspection....................................................... 2.24, 7.9
Inspection and Adjustment .......................................7.10
Shift Cable Removal / Install and Routing ..................... 7.9
Shift Lever
Replacement.......................................................... 7.8
Shift Weights............................................................6.15
Shock
Analysis ................................................1.101, 2.34, 9.3
Snorkel Gear Backlash ...............................................7.27
Solenoid.
Rear Differential.....................................................12.6
Spark Plug
Service - 570 ..................................................2.38-2.39
Special Tools..................................................1.8, 5.5, 7.3
INDEX