Polaris RANGER 570 2020 User Manual

IX
9850043 R01 - 2017-2021 RANGER 500 / 570 Service Manual
© Copyright Polaris Inc.
IX.5
Body/Steering/Suspension ................................. 9.2, 11.2
Brakes .................................................................10.3
Digital Wrench®.....................................................1.70
Electrical ..............................................................12.3
Engine .................................................................. 3.5
Final Drive ............................................................. 8.3
Master Special Tools Table ........................................ 1.9
PVT/Clutching ........................................................ 6.2
Transmission.......................................................... 7.2
Specification
Compression.........................................................2.12
Toe......................................................................2.30
Specifications
Brake Service........................................................10.3
Cooling System......................................................3.21
Cylinder Head Warp........................................ 3.52, 3.98
Engine .................................................................. 3.8
Engine Lubrication............................................ 3.5, 3.16
Engine Oil and Filter ...............................................2.12
Engine Oil Pressure ................................................. 3.6
Engine, 500cc .......................................................3.33
Valve Seat Contact Width................................3.54, 3.100
Valve Spring.................................................. 3.51, 3.97
Valve Stem Diameter ...................................... 3.52, 3.98
Valve Stem Guide I.D. ..................................... 3.52, 3.98
Spring
Adjustment ...........................................................2.32
Stabilizer Bar Pivot Lubrication.....................................2.32
Starter Drive........................................................... 12.33
Starter Drive, Removal ......................................3.69, 3.121
Starter Solenoid
Operation ........................................................... 12.34
Test ................................................................... 12.34
Starter System
Testing Flow Chart................................................ 12.35
Static
Testing ............................................................... 1.102
Stator
Tests ................................................................. 12.26
Stator Housing Removal ....................................3.69, 3.121
Stator Installation .............................................3.87, 3.138
Stator Removal................................................3.71, 3.123
Steering
Inspection.............................................................2.29
Shaft, Removal (Non-EPS)........................................ 9.9
Steering Rack Removal (EPS) ..................................9.13
Wheel Removal (Non-EPS) ....................................... 9.8
Steering Assembly
Assembly View ..................................................9.4, 9.6
Power Steering Unit Installation.................................9.11
Power Steering Unit Removal ................................... 9.11
Steering Shaft Bearing Replacement ........................... 9.8
Steering Shaft Removal (EPS) ..................................9.10
Steering Wheel Removal (EPS).................................9.10
Steering Shaft
Bearing Replacement............................................... 9.8
Removal (EPS)......................................................9.10
Steering Wheel
Removal (EPS)......................................................9.10
Suspension
Inspection.............................................................2.32
Pivot Lubrication ....................................................2.33
Shock Analysis .......................................1.101, 2.34, 9.3
Spring Adjustment ..................................................2.32
Switch
AWD/2WD/TURF ...................................................12.5
Brake........................................................... 10.8, 12.6
Headlight..............................................................12.5
Ignition.................................................................12.5
T
T-MAP ..................................................................... 4.5
Overview ............................................................... 4.5
Sensor Test............................................................ 4.5
TDC .......................................................................3.18
Terminal Block ........................................................ 12.29
Thermostat Replacement............................................3.23
Throttle Pedal
Inspection.............................................................2.22
Tie Rod End Inspection...............................................2.29
Timing
Crankcase ............................................................3.92
Sealing Path ......................................................3.92
Timing...............................................................3.92
Timing, Balance Shaft .......................................3.83, 3.135
Tire
Inspection.............................................................2.28
Toe Adjustment.........................................................2.30
Torque
Master Torque Table ...............................................1.17
Sequence.............................................................3.90
Torque Specification
Wheel and Hub ......................................................2.27
Torque Specifications
Body/Steering/Suspension .......................................11.2
Clutching............................................................... 6.2
Engine Mounting ....................................................3.17
Transmission Mounting............................................. 7.5
Transmission
Assembly View ....................................................... 7.6
Differential Assembly ..............................................7.25
Differential Disassembly ..........................................7.22
Disassembly .........................................................7.17
Gears ................................................................... 7.4
Installation ............................................................7.13
Output Shaft Backlash.............................................7.27
Removal............................................................... 7.11
Transmission Diagnostics
Hard Shifting .........................................................1.94
Transmission Isolation.............................................1.94
Transmission Lubrication ......................................2.24, 7.4
Trouble Code List
(ORV Master) ........................................................1.76
Trouble Codes
Instrument Cluster (DTC) .........................................5.27
Trouble Tree
Guided Symptom Diagnostic.....................................1.57
Troubleshooting
Brake Noise .................................................. 1.96, 10.4
Clutching..............................................................6.26
Cooling System.............................................. 1.69, 3.32
Engine ......................................................... 1.67, 3.31
EPS Non-Functional MIL Off.....................................1.99
EPS Non-Functional MIL On.....................................1.98
EPS Using Digital Wrench®.................................... 1.100
Front Gearcase (ADC).............................................8.31
Fuel Injector ..........................................................5.25
Fuel System..........................................................1.89
Misfire Detection ....................................................1.87
PVT System..........................................................1.91
INDEX

Polaris RANGER 570 2020 Specifications

General

Brand	Polaris
Model	RANGER 570 2020
Category	Offroad Vehicle
Language	English