7
9850068 R01 - 2020-2021 RZR PRO XP / XP 4 Service Manual
© Copyright Polaris Industries Inc.
7.17
NOTICE
Refer to the exploded view at the end of this chapter as
a reference.
1. Install the idler shaft
k
and reverse shaft
j
together
into the case.
2. Install the transmission input shaft
h
into the case.
3. Install idler gear assembly
g
.
4. Install rear output shaft assembly
f
.
5. Assemble the shift shaft rail if previously
disassembled.
NOTICE
Both shift forks need to be oriented the same way, so
that the shift fork pins are both offset to the same side
of the rail.
6. Install the shift shaft rail
s
and shift forks into the
transmission housing as an assembly. Be sure the
shift forks are engaged into the engagement dogs.
NOTICE
Shift fork pins should be offset towards the input shaft
as shown.
7. Inspect the shift drum for any damage or wear.
Inspect the splines of the shift drum.
8. Install the shift drum into the transmission housing.
Lift up on the shift shaft rail and move the rail
assembly towards the shift drum to allow the shift fork
ends to be installed into the shift drum.
TRANSMISSION