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Powell Power/Vac - User Manual

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Instruction Bulletin - 01.4IB.67000
Power/Vac® Metal-Clad Switchgear
5kV & 15kV
20kA, 25kA, 31.5kA, 40kA, 50kA, & 63kA
1200A, 2000A, 3000A, 3500A, & 4000A FC
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Table of Contents

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Summary

Ch 1 General Information

A. SCOPE

Defines the bulletin's coverage of Power/Vac metal-clad switchgear assemblies and their ratings.

B. PURPOSE

Outlines the bulletin's intent to provide details for operating and maintaining the switchgear.

C. INSTRUCTION BULLETINS AVAILABLE ELECTRONICALLY

Guides users on obtaining the latest instruction bulletins and contact information.

Ch 2 Safety

A. SAFE WORK CONDITION

Details establishing an electrically safe work condition as per NFPA 70E standards.

B. SAFETY GUIDELINES

Provides essential safety rules and responsibilities for personnel using the switchgear.

Ch 3 Equipment Description

A. GENERAL

Provides an overview of the switchgear's design, compliance, and intended use.

B. PRIMARY COMPARTMENT

Describes the compartment housing high voltage equipment and connections.

C. SECONDARY COMPARTMENT

Details the compartment with instruments, control, and protective devices.

D. BREAKER REMOVABLE ELEMENT

Explains the vacuum circuit breaker's design, interchangeability, and interface with switchgear.

E. BREAKER LIFT TRUCK

Describes the accessory for safe and easy breaker handling during installation and removal.

F. RATINGS

Lists the factors and standards used for switchgear and circuit breaker ratings.

G. LIGHTING IMPULSE WITHSTAND (BIL)

Specifies the basic impulse levels for different voltage classes of switchgear.

H. CIRCUIT BREAKER RACKING MECHANISM

Explains the positions (disconnected, test, connected) and interlocks of the breaker racking mechanism.

I. REMOTE RACKING

Details the optional electrically operated device for remote breaker racking operations.

J. PRIMARY DISCONNECT DEVICES

Describes the design and function of primary disconnect fingers for 1200A and 2000A ratings.

K. BUS COMPARTMENT

Explains the compartment for main buses, their support, and insulation.

L. CURRENT TRANSFORMER COMPARTMENT

Describes the location and isolation of current transformers from the breaker.

M. PRIMARY TERMINATION SPACE

Details the space for connecting primary cables via terminals or potheads.

N. VOLTAGE TRANSFORMERS

Describes the mounting and safety features of voltage transformers.

O. CURRENT-LIMITING FUSES AND CONTROL POWER TRANSFORMER

Explains the use of fuses and the location of control power transformers.

P. DUMMY REMOVABLE ELEMENT (TYPE PVD)

Describes the device used for isolating circuits where breakers are not economical.

Q. GROUND AND TEST DEVICE

Explains the device for grounding and testing, ensuring personnel safety.

Ch 4 Installation

A. GENERAL

Covers receiving, handling, positioning, cable termination, grounding, and pre-operation checks.

B. RECEIVING

Provides instructions for inspecting switchgear upon receipt and handling shipping damage claims.

C. HANDLING

Recommends methods for moving switchgear, advising against forklift use if possible.

D. STORAGE

Outlines measures to prevent deterioration of electrical equipment during transit and storage.

E. POSITIONING THE METAL-CLAD SWITCHGEAR

Guides on recommended aisle space and setting up lineups for installation, including drawings.

F. PREPARATION OF FLOOR ANCHORING

Details requirements for station floor strength and anchoring methods for indoor switchgear.

G. BREAKER REMOVABLE ELEMENT

Provides CAUTIONary notes before inserting removable elements into the compartment.

H. TEST CABINET

Describes the purpose and installation of the test cabinet for breaker maintenance.

I. ADDITION OF UNITS TO EXISTING EQUIPMENT

Guides on adding new units to existing switchgear, covering indoor and outdoor scenarios.

J. INSTRUCTIONS FOR MAKING BUS CONNECTIONS ACROSS SHIPPING SPLIT SECTIONS

Details connecting main and tie buses across shipping split sections.

K. INSTRUCTIONS FOR BOLTING STACKS TOGETHER ACROSS SHIPPING SPLIT SECTIONS

Provides procedures for bolting switchgear stacks together after shipping splits.

L. CONNECTIONS

Covers procedures for making main bus bar and sliding connections in primary conductors.

M. MAIN BUS ASSEMBLY

Details the process of wrapping joints and cleaning bus insulation for proper assembly.

N. PRIMARY CABLES

Explains the procedure for making primary cable terminations in upper and lower units.

O. INSULATING PRIMARY CABLE TERMINATIONS

Outlines methods for insulating primary cable terminations for dielectric ratings.

P. GROUND FAULT CURRENT TRANSFORMERS (THROUGH-TYPE)

Describes the installation and grounding of through-type current transformers for ground fault protection.

Q. CONTROL CABLES

Explains cable entry, connection to terminal blocks, and power source considerations.

R. GROUND BUS

Details connecting the switchgear ground bus to the station ground bus.

S. SURGE PROTECTION

Covers insulation of primary cable terminals and user responsibility for surge protection.

T. ROOF ENTRANCE BUSHINGS

Guides on applying insulation to connection bars for roof entrance bushings.

U. TESTING AND INSPECTION

Details final field testing and inspection procedures before placing switchgear in service.

Ch 5 Operation

A. GENERAL

Emphasizes safety for qualified personnel and notes that live parts are enclosed by barriers.

B. INSERTING THE REMOVABLE ELEMENT INTO THE COMPARTMENT

Provides detailed steps for inserting and securing the breaker element using a lift truck.

C. BREAKER RACKING WITH FRONT DOOR CLOSED

Explains how to rack the breaker with the front door closed for maximum safety.

D. REMOTE RACKING DEVICE

Describes the function and use of the electrically operated remote racking device.

E. POSITIVE INTERLOCK

Explains the function of the positive interlock preventing racking when primary contacts are not open.

F. NEGATIVE INTERLOCK

Details the negative interlock's role in holding the breaker in a trip-free mode during racking.

G. SPRING DISCHARGE INTERLOCK

Describes the interlock preventing spring charging unless the breaker is in a specific position.

H. INTERFERENCE INTERLOCK

Explains the interlock preventing insertion of breakers with incorrect ratings.

I. CLOSING SPRING GAG INTERLOCK

Details the interlock preventing racking if the spring blocking device is in the gagged position.

J. KEY LOCKS

Describes the purpose of key locks in preventing breaker closing in certain positions.

K. PADLOCKS

Explains the two positions for padlocks on the racking mechanism for safety.

L. STATIONARY AUXILIARY SWITCH

Describes the auxiliary switch actuated by breaker operation.

M. BREAKER POSITION SWITCH

Details the position switch operated by a bracket on the breaker frame.

N. SPACE HEATERS

Explains the purpose and placement of space heaters in switchgear for temperature control.

Ch 6 Maintenance

A. GENERAL

Advises contacting the service division and establishing a regular maintenance schedule.

B. OVERALL MAINTENANCE PROCEDURES

Covers general cleaning, inspection of buses, mechanisms, contacts, wiring, ventilation, and testing.

Ch 7 Recommended Renewal Parts and Replacement Procedures

A. ORDERING INSTRUCTIONS

Guides on how to order replacement parts from Powell, specifying necessary information.

B. RECOMMENDED RENEWAL PARTS

Advises stocking sufficient renewal parts to minimize service interruptions and ensure prompt replacement.

Summary

Ch 1 General Information

A. SCOPE

Defines the bulletin's coverage of Power/Vac metal-clad switchgear assemblies and their ratings.

B. PURPOSE

Outlines the bulletin's intent to provide details for operating and maintaining the switchgear.

C. INSTRUCTION BULLETINS AVAILABLE ELECTRONICALLY

Guides users on obtaining the latest instruction bulletins and contact information.

Ch 2 Safety

A. SAFE WORK CONDITION

Details establishing an electrically safe work condition as per NFPA 70E standards.

B. SAFETY GUIDELINES

Provides essential safety rules and responsibilities for personnel using the switchgear.

Ch 3 Equipment Description

A. GENERAL

Provides an overview of the switchgear's design, compliance, and intended use.

B. PRIMARY COMPARTMENT

Describes the compartment housing high voltage equipment and connections.

C. SECONDARY COMPARTMENT

Details the compartment with instruments, control, and protective devices.

D. BREAKER REMOVABLE ELEMENT

Explains the vacuum circuit breaker's design, interchangeability, and interface with switchgear.

E. BREAKER LIFT TRUCK

Describes the accessory for safe and easy breaker handling during installation and removal.

F. RATINGS

Lists the factors and standards used for switchgear and circuit breaker ratings.

G. LIGHTING IMPULSE WITHSTAND (BIL)

Specifies the basic impulse levels for different voltage classes of switchgear.

H. CIRCUIT BREAKER RACKING MECHANISM

Explains the positions (disconnected, test, connected) and interlocks of the breaker racking mechanism.

I. REMOTE RACKING

Details the optional electrically operated device for remote breaker racking operations.

J. PRIMARY DISCONNECT DEVICES

Describes the design and function of primary disconnect fingers for 1200A and 2000A ratings.

K. BUS COMPARTMENT

Explains the compartment for main buses, their support, and insulation.

L. CURRENT TRANSFORMER COMPARTMENT

Describes the location and isolation of current transformers from the breaker.

M. PRIMARY TERMINATION SPACE

Details the space for connecting primary cables via terminals or potheads.

N. VOLTAGE TRANSFORMERS

Describes the mounting and safety features of voltage transformers.

O. CURRENT-LIMITING FUSES AND CONTROL POWER TRANSFORMER

Explains the use of fuses and the location of control power transformers.

P. DUMMY REMOVABLE ELEMENT (TYPE PVD)

Describes the device used for isolating circuits where breakers are not economical.

Q. GROUND AND TEST DEVICE

Explains the device for grounding and testing, ensuring personnel safety.

Ch 4 Installation

A. GENERAL

Covers receiving, handling, positioning, cable termination, grounding, and pre-operation checks.

B. RECEIVING

Provides instructions for inspecting switchgear upon receipt and handling shipping damage claims.

C. HANDLING

Recommends methods for moving switchgear, advising against forklift use if possible.

D. STORAGE

Outlines measures to prevent deterioration of electrical equipment during transit and storage.

E. POSITIONING THE METAL-CLAD SWITCHGEAR

Guides on recommended aisle space and setting up lineups for installation, including drawings.

F. PREPARATION OF FLOOR ANCHORING

Details requirements for station floor strength and anchoring methods for indoor switchgear.

G. BREAKER REMOVABLE ELEMENT

Provides CAUTIONary notes before inserting removable elements into the compartment.

H. TEST CABINET

Describes the purpose and installation of the test cabinet for breaker maintenance.

I. ADDITION OF UNITS TO EXISTING EQUIPMENT

Guides on adding new units to existing switchgear, covering indoor and outdoor scenarios.

J. INSTRUCTIONS FOR MAKING BUS CONNECTIONS ACROSS SHIPPING SPLIT SECTIONS

Details connecting main and tie buses across shipping split sections.

K. INSTRUCTIONS FOR BOLTING STACKS TOGETHER ACROSS SHIPPING SPLIT SECTIONS

Provides procedures for bolting switchgear stacks together after shipping splits.

L. CONNECTIONS

Covers procedures for making main bus bar and sliding connections in primary conductors.

M. MAIN BUS ASSEMBLY

Details the process of wrapping joints and cleaning bus insulation for proper assembly.

N. PRIMARY CABLES

Explains the procedure for making primary cable terminations in upper and lower units.

O. INSULATING PRIMARY CABLE TERMINATIONS

Outlines methods for insulating primary cable terminations for dielectric ratings.

P. GROUND FAULT CURRENT TRANSFORMERS (THROUGH-TYPE)

Describes the installation and grounding of through-type current transformers for ground fault protection.

Q. CONTROL CABLES

Explains cable entry, connection to terminal blocks, and power source considerations.

R. GROUND BUS

Details connecting the switchgear ground bus to the station ground bus.

S. SURGE PROTECTION

Covers insulation of primary cable terminals and user responsibility for surge protection.

T. ROOF ENTRANCE BUSHINGS

Guides on applying insulation to connection bars for roof entrance bushings.

U. TESTING AND INSPECTION

Details final field testing and inspection procedures before placing switchgear in service.

Ch 5 Operation

A. GENERAL

Emphasizes safety for qualified personnel and notes that live parts are enclosed by barriers.

B. INSERTING THE REMOVABLE ELEMENT INTO THE COMPARTMENT

Provides detailed steps for inserting and securing the breaker element using a lift truck.

C. BREAKER RACKING WITH FRONT DOOR CLOSED

Explains how to rack the breaker with the front door closed for maximum safety.

D. REMOTE RACKING DEVICE

Describes the function and use of the electrically operated remote racking device.

E. POSITIVE INTERLOCK

Explains the function of the positive interlock preventing racking when primary contacts are not open.

F. NEGATIVE INTERLOCK

Details the negative interlock's role in holding the breaker in a trip-free mode during racking.

G. SPRING DISCHARGE INTERLOCK

Describes the interlock preventing spring charging unless the breaker is in a specific position.

H. INTERFERENCE INTERLOCK

Explains the interlock preventing insertion of breakers with incorrect ratings.

I. CLOSING SPRING GAG INTERLOCK

Details the interlock preventing racking if the spring blocking device is in the gagged position.

J. KEY LOCKS

Describes the purpose of key locks in preventing breaker closing in certain positions.

K. PADLOCKS

Explains the two positions for padlocks on the racking mechanism for safety.

L. STATIONARY AUXILIARY SWITCH

Describes the auxiliary switch actuated by breaker operation.

M. BREAKER POSITION SWITCH

Details the position switch operated by a bracket on the breaker frame.

N. SPACE HEATERS

Explains the purpose and placement of space heaters in switchgear for temperature control.

Ch 6 Maintenance

A. GENERAL

Advises contacting the service division and establishing a regular maintenance schedule.

B. OVERALL MAINTENANCE PROCEDURES

Covers general cleaning, inspection of buses, mechanisms, contacts, wiring, ventilation, and testing.

Ch 7 Recommended Renewal Parts and Replacement Procedures

A. ORDERING INSTRUCTIONS

Guides on how to order replacement parts from Powell, specifying necessary information.

B. RECOMMENDED RENEWAL PARTS

Advises stocking sufficient renewal parts to minimize service interruptions and ensure prompt replacement.

Powell Power/Vac Specifications

General IconGeneral
BrandPowell
ModelPower/Vac
CategoryIndustrial Electrical
LanguageEnglish

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