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INSTRUCTION, USE AND
MAINTENANCE MANUAL
SUMMARY
SYMBOLS USED IN THE MANUAL AND ON
THE MACHINE __________________________ 5
1.0 GENERAL INTRODUCTION _________ 7
1.1 Introduction ___________________________7
2.0 INTENDED USE ____________________ 7
2.1 Staff training __________________________7
3.0 SAFETY DEVICES __________________ 8
3.1 Residual risks _________________________8
4.0 GENERAL SAFETY RULES _________ 8
5.0 PACKING AND MOBILIZATION FOR
TRANSPORT _______________________ 9
6.0 UNPACKING _______________________ 10
7.0 MOBILIZATION ____________________ 10
8.0 WORKING ENVIRONMENT
CONDITIONS ______________________ 10
8.1 Working area ________________________ 11
8.2 Lighting _____________________________ 11
9.0 MACHINE ASSEMBLY _____________ 11
9.1 Anchoring system ___________________ 11
9.2 Fixtures contained in the packing ___ 12
9.3 Assembly procedures ________________ 13
9.3.1 Fitting the mandrel on the flange _ 13
9.3.2 Fitting and removal of the
pneumatic mandrel on the
flange ___________________________ 13
9.3.3 Fitting of external data gauge
(standard for G3.140RS -
GP3.140RS versions) (optional for
G3.140R - GP3.140R versions) ___ 15
9.3.4 Fitting of professional external
data gauge (optional)____________ 16
9.3.5 Monitor fitting __________________ 17
9.3.6 Fitting the protection guard _____ 18
10.0 ELECTRICAL CONNECTION _______ 18
10.1 Electrical checks ____________________ 19
11.0 AIR CONNECTIONS _______________ 19
12.0 FITTING THE WHEEL ON THE
MANDREL _________________________ 20
12.1 Fitting of the wheel (G3.140R -
G3.140RS) ___________________________ 20
12.2 Fitting of the wheel (GP3.140R -
GP3.140RS) _________________________ 21
13.0 CONTROL PANEL _________________ 23
14.0 WHEEL BALANCING ______________ 23
14.1 Switching the machine on and off ___ 23
14.2 Balancing programs setting _________ 24
14.2.1 Programs rapid setting and
measurements through distance-
diameter caliper arm ____________ 24
14.2.2 Programs setting through
“Measurement being acquired”
screen page _____________________ 27
14.3 Indicative display of points where to
detect measures/to fit weight ________ 28
14.3.1 Weights positioning _____________ 28
14.4 Displaying the active/modifiable
field _________________________________ 28
14.5 Wheel balancing screen page
description __________________________ 29
14.5.1 Balancing mode _________________ 30
14.6 Use of machines with disabled
automatic gauge ____________________ 32
14.6.1 Manual setting of wheel
dimensions ______________________ 32
14.7 Standard balancing programs_______ 32
14.7.1 Static____________________________ 32
14.7.2 Static-1 __________________________ 33
14.7.3 Static-2 __________________________ 33
14.7.4 Dynamic_________________________ 33
14.7.5 ALU-S ___________________________ 33
14.7.6 ALU-S1 __________________________ 34
14.7.7 ALU-S2 __________________________ 34
14.7.8 ALU-1 ____________________________ 34
14.7.9 ALU-2 ____________________________ 34
14.7.10 ALU-3 __________________________ 35
14.7.11 ALU-4 __________________________ 35
14.8 Optional balancing programs _______ 35
14.8.1 ECO-WEIGHT mode ______________ 35
14.8.2 SPLIT mode _____________________ 37
14.8.3 Weights hidden behind spokes
mode ____________________________ 39
14.8.4 Matching mode __________________ 40
14.9 Special balancing programs _________ 43
14.9.1 Pax ______________________________ 43
14.10 Recalculation Function _____________ 43
14.11 Motorbike Mode wheel balancing ___ 44
15.0 USER MENU (OPTIONS AND
CALIBRATION) ____________________ 45
15.1 Options menu ________________________ 45
15.1.1 Lower weight limit ______________ 47
15.1.2 Setting adhesive weight
dimensions and static threshold
percentage ______________________ 47
15.1.3 User management _______________ 48
15.2 Machine calibration _________________ 49
15.2.1 Mandrel “Ø” calibration _________ 49
G3.140R - GP3.140R - G3.140RS - GP3.140RS
RAVAGLIOLI S.p.A.
1297-M007-1_R
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