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RBI Boiler User Manual
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37
1 = W
ater supply connection (2” 1/2)
2 = W
ater return connection (2” 1/2)
3 =
Air intake connection (6”)
Figure 6-8 Dimensions for models 750 and 1000
6 - INST
ALLA
TION - Mounting the heater
4 = Flue exhaust connection (6”)
5 = Gas connection (1” 1/4)
6 = Condensate hose
36
38
Table of Contents
Default Chapter
1
Installation and Operation
1
Safety Instructions
2
Table of Contents
8
1 Code Requirements
12
Regulations and Guidelines
12
Commonwealth of Massachusetts
13
Installation Requirements
13
2 General Information
14
Key to Symbols Used
14
Manufactured by
14
Description of Models
14
3 Main Components
15
4 Function Overview
25
Intended Use and Functions
29
Intended Use and Functions of the IB Boiler
29
Intended Use and Functions of the IW Water Heater
29
Effi Ciency up to 98% (IB Boiler Only)
29
5 INSTALLATION - Location
30
Choosing the Installation Location
30
Location of an IB Boiler
30
Location of a IW Water Heater
30
Residential Garage Installation
30
Closet and Alcove Installations
31
Clearances for Installation and Servicing
31
Clearances from Combustible Material
31
Vent and Combustion Air Piping
31
Prevent Combustion Air Contamination
31
6 INSTALLATION - Mounting the Heater
34
Transporting the Heater
34
Mounting the Heater
34
Dimensions
35
7 INSTALLATION - IB Boiler Water Connection
38
IB Boiler Water Connections
38
Supply and Return Piping
38
Near Boiler Heating Piping Components
39
Relief Valve
40
Expansion Tank and Makeup Water
40
Local Boiler Pump and CH Pump
41
Sizing Heating System
41
Domestic Hot Water System Piping When Using an Indirect Water Heater
41
8 INSTALLATION - IW Water Connections
44
IW Water Heaters' Water Connections
44
Hot and Cold Water Piping
44
Near Water Heater Piping Components
44
Temperature and Pressure Relief Valve
45
Expansion Tank
46
Circulator Pump
46
Sizing Water System
46
Sizing Storage Tank
46
Scalding
46
Water Chemistry
47
9 INSTALLATION - Condensate Disposal
50
Condensate Disposal
50
10 INSTALLATION - Electrical Connections
52
Electrical Connections: Overview
52
Connecting the Power Supply Cable
53
Room Thermostat Wiring (IB Boiler Only)
53
Installing the Outdoor Temperature Sensor (IB Boiler Only)
53
Connection to an Analogic 0-10Vcc Input
54
Connection to the MODBUS Interface
54
Connecting the IB Boiler to an Indirect Water Heater
55
Indirect Water Heater Priority Selection
55
Connecting the IW Water Heater to a Storage Tank
55
Connecting the Heater in Cascade
59
11 INSTALLATION - Vent and Combustion Air
60
Removing of a Heater from a Common Venting System
60
Prevent Combustion Air Contamination
61
Venting and Air Piping Systems
61
Minimum / Maximum Allowable Combustion Air and Vent Piping Lengths
63
Install Vent and Combustion Air Piping
63
Air Inlet Pipe Materials
65
Sealing of PVC, CPVC or ABS Air Inlet Pipe
65
PVC/CPVC Vent Piping Materials
66
Installing PVC/CPVC Vent and Air Piping
66
PVC/CPVC Air Intake Connection
67
PVC/CPVC Vent Connection
67
Stainless Steel Vent Piping Materials
68
Stainless Steel Air Intake Connection
69
Stainless Steel Vent Connection
69
Polypropylene Vent Piping Materials
70
Polypropylene Air Intake Connection
71
Polypropylene Vent Connection
71
Single Pipe Vent (Not Sealed Combustion)
72
Combustion Air and Ventilation Openings
72
Determine Location
73
Sidewall Termination - Two Pipes
74
Vent/Air Termination
74
Determine Location
74
Prepare Wall Penetrations
76
Termination and Fi Ttings
76
Multiple Vent/Air Terminations
76
Sidewall Termination - Concentric Vent
77
Description and Usage
77
Sidewall Termination Installation
77
Multiventing Sidewall Terminations
78
Vertical Termination - Two Pipes
79
Determine Location
79
Prepare Roof Penetrations
79
Termination and Fi Ttings
79
Multiple Vent/Air Terminations
80
Vertical Termination - Concentric Vent
81
Description and Usage
81
Determine Location
81
Vertical Termination Installation
81
Multiventing Vertical Terminations
82
12 INSTALLATION - Gas Supply
83
Gas Supply Piping
83
Pipe Sizing for Natural Gas
84
Propane Gas
84
Check Inlet Gas Supply Pressure
85
Operating at High Altitudes
85
Convert a Heater Model 199 from Natural Gas to Propane Gas or Viceversa
86
Convert a Heater Model 399, 500, 750 or 1000 from Natural Gas to Propane Gas or Viceversa
88
13 Start-Up
90
Operating
90
User Instructions
90
Filling the Condensate and Neutralizing Box
90
Filling the Heating System
90
General Warnings Concerning Gas Supply
90
Natural Gas
91
Confi Rming the Heater's Gas Type
91
Gas Type Conversion
91
Start-Up
91
Start-Up of the IB Boiler
91
Start-Up of the IW Water Heater
91
Ignition Control Testing
91
Gas Supply Pressure Checking
92
Checking and Adjusting CO2 Levels
93
Checking CO2 Level on Units Model 199
93
Checking CO2 Level on Units Model 399 up to 1000
93
Check the Capacity Input
94
Minimum Water Fl Ow
94
14 Use
95
Check Water Pressure
96
Check Water Pressure on IB Boiler
96
Check Water Pressure on IW Water Heater
96
Overview
96
Displays
96
Start-Up Procedure
96
IW Supply Water Temperature Adjustment
96
IB Boiler - Indirect Water Heater Temperature Adjustment
97
IB Boiler - Heating Temperature Adjustment
97
IB Boiler - Outdoor Reset Adjustment
97
Outdoor Reset Applications
97
Outdoor Reset: Setting Parameters
97
Delays, Alarms and Protective Actions
99
Circulator Pump Protection
99
Heater's Freeze Protection
99
Display in Energy Saver Mode
99
Users' Menu
100
Installer's Menu
101
Diagnostic
102
Diagnostic: Lockouts "Loc
103
Diagnostic: Blocking Errors "Err
105
Flue Blocked Pressure Switch
106
Shuts Heater down
106
How to Clean the Appliance Jacket
106
15 Maintenance
107
Care and Maintenance
107
Annual Startup
107
Address Reported Problems
108
Check All Piping for Gas Leaks
108
Check Control Settings
108
Check Ignition and Fl Ame Sense Electrodes
108
Check System Water Pressure/System Piping/Expansion Tank
108
Check Wiring and Connections
108
Flame Inspection
108
Perform Performance Verifi Cation
108
Verify Fl Ue and Air Lines in Good Condition and Sealed Tight
108
Check Air Piping
109
Check Condensate Drain System
109
Check Fl Ame Signal
109
Check Heater Area
109
Check Heater Piping (Gas and Water)
109
Check Pressure Gauge
109
Check Relief Valve
109
Check Vent Piping
109
Reset Button (Low Water Cutoff)
110
Shut Heater down
110
Test Low Water Cutoff (if Installed)
110
Removing the Casing
110
Cleaning the Burner and Primary Heat Exchanger, Fl Ue Gas Side
111
Correct Positioning of the Ignition and Fl Ame Detection Electrodes
113
Clean the Air Fi Lter
113
Condensate Trap and Neutralizing Box Maintenance and Cleaning
114
Connection of the Display to Other Burners
115
How to Move a Control Board
116
Draining the Water from the Heater
117
Water and Fl Ue Temperature Sensor
117
Outdoor Temperature Sensor
117
199 Model Wiring Diagram
118
399 To 1000 Models Wiring Diagram
120
16 Technical Data
124
17 Spare Parts
126
18 Read out Flow Chart
148
19 Factory Menu
149
20 SEQUENCE of OPERATION for BOILER
152
21 SEQUENCE of OPERATION for WATER HEATER
153
4
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RBI Boiler Specifications
General
Brand
RBI
Model
Boiler
Category
Boiler
Language
English
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