13B-138
DIESEL INJECTION
Diesel injector: Removal - Refitting
K9K, and 832
13B
a Fit a 11mm by 1/4" socket (2) (socket outer Ø =
washer Ø) on an extension piece (3) .
a Wrap a CLEANING CLOTH (see Vehicle: Parts
and ingredients for the repairwork) (04B, Consu-
mables - Products) around the "socket - extension
piece" assembly.
a Soak a CLEANING CLOTH in INJECTOR CLEA-
NING PRODUCT (see Vehicle: Parts and ingre-
dients for the repairwork) (04B, Consumables -
Products).
a Insert the wipe-covered extension piece and end
piece down into the bottom of the well.
a Clean the injector well (pay particular attention to the
mating face of the washer).
a Remove the CLEANING CLOTH from the well.
a Insert a large diameter Phillips screwdriver (Ø > 8
mm) into the well to block the opening to the com-
bustion chamber.
a Blast out any scale residue in the well using a com-
pressed air nozzle.
a Remove the screwdriver and repeat the cleaning
operation for the diesel injector well concerned twice
in succession.
II - REFITTING OPERATION FOR PART
CONCERNED
a
a Remove the blanking plug from the diesel injector
nose.
a Refit:
- the new compression washer,
- the diesel injector(s),
- the spacer of the diesel injector bracket,
- the bracket of the diesel injector(s),
- the bolt of the diesel injector bracket.
a Torque tighten the bolt of the diesel injector(s) (30
N.m).
114994
Note:
Swivel the cloth-covered socket and extension
piece around inside the well.
114926
WARNING
Do not remove the blanking plugs from each
component until the last moment.
Also, do not remove the components from their
packaging until they are to be fitted to the vehi-
cle.
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