REXROTH HCS03 User Manual

Table of Contents
Page
1 Important Notes........................................................................................................... 13
1.1 Safety Instructions................................................................................................................................ 13
1.1.1 General Information........................................................................................................................... 13
1.1.2 Protection Against Contact With Electrical Parts and Housings........................................................ 14
1.1.3 Protection Against Dangerous Movements....................................................................................... 15
1.1.4 Protection Against Magnetic and Electromagnetic Fields During Operation and Mounting.............. 17
1.1.5 Protection Against Contact With Hot Parts........................................................................................ 17
1.1.6 Protection During Handling and Mounting......................................................................................... 17
1.1.7 Battery Safety.................................................................................................................................... 18
1.2 Appropriate Use.................................................................................................................................... 18
2 Identification................................................................................................................. 21
2.1 Type Code............................................................................................................................................ 21
2.2 Type Plates........................................................................................................................................... 22
2.3 Scope of Supply.................................................................................................................................... 22
3 Ratings and Dimensions.............................................................................................. 23
4 Documentations........................................................................................................... 25
4.1 Drive Systems, System Components................................................................................................... 25
4.2 Motors................................................................................................................................................... 25
4.3 Cables................................................................................................................................................... 26
4.4 Firmware............................................................................................................................................... 26
5 Instructions for Use...................................................................................................... 29
5.1 Overcurrent Protection.......................................................................................................................... 29
5.2 Connection Points................................................................................................................................. 29
5.2.1 Wiring Diagram.................................................................................................................................. 29
5.2.2 Connection Diagram.......................................................................................................................... 30
5.2.3 X3, Mains Connection....................................................................................................................... 31
Important Notes.............................................................................................................................. 31
HCS03.1E-W0070.......................................................................................................................... 32
HCS03.1E-W0100…W0210........................................................................................................... 32
5.2.4 X5, Motor Connection........................................................................................................................ 33
Important Notes.............................................................................................................................. 33
HCS03.1E-W0070.......................................................................................................................... 34
HCS03.1E-W0100…W0210........................................................................................................... 34
5.2.5 X6, Motor Temperature Monitoring and Motor Holding Brake........................................................... 35
5.2.6 X9, External Braking Resistor............................................................................................................ 38
Important Notes.............................................................................................................................. 38
X9, External Braking Resistor HCS03.1E-W0070…0210.............................................................. 38
5.2.7 Terminal Block, 24V - 0V (24V Supply)............................................................................................. 39
5.2.8 L+ L-, DC Bus Connection................................................................................................................. 41
DOK-INDRV*-HCS03******-IT01-EN-P
Rexroth IndraDrive Drive Controllers Power Sections HCS03
Bosch Rexroth AG XI/67
Table of Contents

REXROTH HCS03 Specifications

General

Brand	REXROTH
Model	HCS03
Category	Controller
Language	English