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Rockler Create-A-Bed User Manual

Rockler Create-A-Bed
20 pages
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Effective December 2019
Adjustable Twin
Vertical Bed Instructions
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Rockler Create-A-Bed Specifications

General IconGeneral
BrandRockler
ModelCreate-A-Bed
CategoryIndoor Furnishing
LanguageEnglish

Summary

General Safety Warnings

Standard Shop Safety Practices

Follow general safety practices for a safe work environment, including keeping the area clear and dressing appropriately.

Wood Dust Exposure Warning

Alerts users to potential cancer risk from wood dust and advises protection measures.

Safety Warning Key

Product Specific Safety Warnings

Critical Safety Precautions

Highlights essential safety measures such as adult supervision, correct anchoring, and avoiding modifications.

Operational Safety Warnings

Covers warnings related to bed operation, mattress weight, and component usage for safe performance.

Elevation Drawings

Bed Cabinet Components

Bed Cabinet Cut List

Bed Cabinet Parts List

Other Required Materials

Required Tools

Build the Inner Bed Frame

Frame Strut Assembly

Instructions for cutting and assembling the inner frame struts.

Position Frame Struts

Guidance on positioning and attaching the assembled frame struts to the inner frame sides.

Install the Pivoting Leg Hardware

Prepare Side Rails

Steps for cutting side rails, applying edge banding, and drilling for pivoting leg hardware.

Attach Pivoting Leg

Procedure for positioning and securing the metal pivoting leg to the side rail.

Install the Lower Ball Stud Plates and Female Pivot Plates

Install Ball Stud Plates

Steps to mark, drill, and attach the lower ball stud plates to the side rails.

Attach Female Pivot Plates

Procedure for positioning and securing the female pivot plates onto the side rails.

Attach Head, Foot and Side Rails to Frame

Attach Head and Foot Rails

Instructions for positioning and securing the head and foot rails to the inner frame.

Attach Side Rails

Steps to align and attach the left and right side rails to the frame and rails.

Attach the Face Panel

Prepare and Position Face Panel

Guidance on preparing the face panel and aligning it with the bed frame for attachment.

Secure Face Panel

Instructions for applying glue, drilling pilot holes, and securing the face panel to the frame.

Prep the Bed Cabinet Verticals and Bed Headboard

Apply Edge Banding and Notches

Steps for applying veneer edge banding and cutting notches for base molding.

Install the Bed Stops on the Bed Cabinet Verticals

Mark and Drill for Bed Stops

Procedure for marking and drilling holes on cabinet verticals for bed stop installation.

Attach Bed Stops

Instructions for inserting and securing the bed stops onto the cabinet verticals.

Install the Upper Ball Stud Plates on the Bed Cabinet Verticals

Prepare Cabinet Verticals

Steps for marking and routing mortises on cabinet verticals for ball stud plates.

Attach Upper Ball Stud Plates

Procedure for marking, drilling, and securing upper ball stud plates to the cabinet verticals.

Install the Male Pivot Plates on the Bed Cabinet Verticals

Prepare for Male Pivot Plates

Steps to mark, drill, and prepare for attaching male pivot plates to cabinet verticals.

Attach Male Pivot Plates

Procedure for attaching male pivot plates using T-nuts and screws.

Build the Top Header Assembly

Assemble Header Rails

Instructions for assembling the top header front and rear rails to the top header panel.

Attach Mounting Cleats

Steps for positioning and securing the top header mounting cleats.

Apply Finish Before Installation

Prepare Components for Finishing

Steps for removing hardware, filling holes, and sanding components before applying finish.

Get Set Up at Installation Site

Prepare for Installation

Instructions for reinstalling hardware and positioning the bed assembly on the floor.

Establish Initial Ball Stud Plate Settings

Adjust Lower Ball Stud Plates

Initial settings for lower ball stud plates to provide maximum lifting power.

Install Upper Ball Studs

Procedure for threading ball studs and spacers into the upper ball stud plates.

Install Mattress Support Panels and Retaining Straps

Attach Mattress Support Panel

Steps to position and secure the mattress support panel onto the inner bed frame.

Attach Retaining Straps

Instructions for measuring, marking, and attaching mattress retaining straps.

Attach the Bed Cabinet Verticals and the Bed Headboard

Position Cabinet Verticals

Steps to position cabinet verticals and slide pivot plate spacers for frame attachment.

Attach Bed Headboard

Procedure for positioning and securing the bed headboard to the cabinet verticals.

Attach the Top Header Assembly to the Cabinet Verticals

Position Top Header Assembly

Guidance on positioning the top header assembly and aligning it with cabinet verticals.

Secure Top Header Assembly

Instructions for drilling pilot holes and attaching the top header assembly using screws.

Install the Gas Springs

Prepare for Gas Spring Installation

Steps to position the cabinet and lift the bed frame for gas spring installation.

Attach Gas Springs

Procedure for snapping gas springs onto the ball stud plates.

Mount the Bed Cabinet to the Wall

Prepare for Wall Mounting

Ensuring the cabinet sits flush against the wall and positioning it correctly.

Secure to Wood Studs

Instructions for attaching the cabinet to walls with wood studs using lag screws.

Secure to Metal Studs

Instructions for attaching the cabinet to walls with metal studs using toggle bolts.

Secure to Concrete/Mortar Walls

Instructions for attaching the cabinet to concrete, mortar, or brick walls using masonry screws.

Install Mattress and Fine-Tune Ball Stud Plate Settings

Install Mattress and Straps

Procedure for placing the mattress on the frame and securing it with retaining straps.

Adjust Ball Stud Plate Settings

Guidance on adjusting ball stud plates to fine-tune the bed's lifting power.

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