Rockwell Automation Allen-Bradley Ultra3000

Publication 2098-IN005C-EN-P — March 2008
4 Table of Contents
Understanding Drive Fault Behavior . . . . . . . . . . . . . . . 105
Troubleshooting for DeviceNet Drives . . . . . . . . . . . . . . . . 109
Node Problems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Device Failure - Indicator Status Check . . . . . . . . . . . . . 110
Scanner Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Power Supply Problems . . . . . . . . . . . . . . . . . . . . . . . . 111
Cable Installation and Design Problems . . . . . . . . . . . . . 112
Adjusting the Physical Network Configuration . . . . . . . . 112
Appendix A
Interconnect Diagrams
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Wiring Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
Power Interconnect Diagrams . . . . . . . . . . . . . . . . . . . . 115
Shunt Module Interconnect Diagrams . . . . . . . . . . . . . . 119
Ultra3000 Drives/Rotary Motors and Actuators
Wiring Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Ultra3000 Drives/Linear Actuators Wiring Examples . . . . 127
Control String Examples (120V ac). . . . . . . . . . . . . . . . . 128
Controlling a Brake Example . . . . . . . . . . . . . . . . . . . . . . . 131
Ultra3000 Drive to Logix Analog Module Diagrams . . . . . . . 133
Ultra3000 Drive to IMC-S Compact Controller Diagram . . . . 136
Appendix B
Understanding Motor
Feedback Signals and Outputs
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Unbuffered Encoder Outputs . . . . . . . . . . . . . . . . . . . . . . . 138
Incremental Encoder Outputs . . . . . . . . . . . . . . . . . . . . . . . 138
High Resolution Encoder Outputs. . . . . . . . . . . . . . . . . . . . 139
Appendix C
Minimizing the Effects of
Feedback Signal Loss
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
Setting Position Error Limits in Ultraware and
RSLogix 5000 Software . . . . . . . . . . . . . . . . . . . . . . . 142
Minimizing the Position Error Limit Setting. . . . . . . . . . . 142
Setting Velocity Error Limits in Ultraware Software. . . . . . . . 144
Minimizing the Velocity Error Limit Setting. . . . . . . . . . . 144
Configuring Fault Actions in RSLogix 5000 Software. . . . . . . 145
Position and Velocity Error Limit Adjustment Example
with Ultraware Software. . . . . . . . . . . . . . . . . . . . . . 147
Create and Run a Sample Application in
Ultraware Software . . . . . . . . . . . . . . . . . . . . . . . . . 147
Understanding Error Limit Settings in Ultraware Software 149
Use the Oscilloscope Feature . . . . . . . . . . . . . . . . . . . . 150
Interpreting the Results . . . . . . . . . . . . . . . . . . . . . . . . . 153
Position Error Limit Adjustment Example with
RSLogix 5000 Software . . . . . . . . . . . . . . . . . . . . . . . 154
Run the RSLogix 5000 Software Example Program . . . . . 155