4 M0412-1 ver 3.0
CONTENTS
1 INTRODUCTION ...................................................................................................... 5
1.1 Installation and Maintenance manual ......................................................................... 5
1.2 Safety ......................................................................................................................... 6
1.2.1 General ............................................................................................................................... 6
1.2.2 Explanation of warnings ..................................................................................................... 6
1.3 Tightening torques ...................................................................................................... 7
1.4 Recommended equipment ......................................................................................... 7
1.5 Required products ...................................................................................................... 7
2 INSTALLATION ....................................................................................................... 8
2.1 Installation of swivel tool changer on robot ................................................................. 8
2.2 Installation of tool attachment on tool ....................................................................... 11
2.3 Manual unlocking of swivel tool changer .................................................................. 13
3 MAINTENANCE AND SERVICE ............................................................................ 14
3.3 Maintenance scheme ............................................................................................... 14
3.3.1 Every second week .......................................................................................................... 14
3.3.2 Every six-months or 250,000 tool changes ...................................................................... 14
3.3.3 To replace when damaged or worn-out ........................................................................... 15
3.3.4 Complete service of swivel tool changer .......................................................................... 15
3.4 Specification of maintenance activities ..................................................................... 16
3.4.1 Visual inspection of swivel tool changer ........................................................................... 16
3.4.2 Visual inspection and cleaning of tool attachment ........................................................... 17
3.4.3 Cleaning and lubrication of swivel tool changer ............................................................... 18
3.4.4 Cleaning and lubrication of tool attachment ..................................................................... 19
4 DISMOUNTING AND REPLACEMENT ................................................................. 20
4.1 Replacement of swivel tool changer ......................................................................... 20
4.2 Replacement of tool attachment ............................................................................... 22
4.3 Replacement of wear parts ....................................................................................... 23
4.3.1 Replacement of air sealings ............................................................................................. 23
4.3.2 Replacement of signal pins .............................................................................................. 24
4.3.3 Replacement of O-ring ..................................................................................................... 25
5 DISPOSAL AND RECYCLING .............................................................................. 26